수치제어(NC) 공작기계의 정도측정에 관하여, 지금 뜨거운 의논이 일본에서 일고 있다. ISO/TC39/SC2 (공작기계)를 중심으로 하여, 주로 위치결정 정도시험방법, machining center의 수취검사방법, 단운동시험방법에 관하여 의논이 진전되고 있다. 종래의 공작기계의 수취검사항목인 기하학적 정도시험이나 공작정도시험만이 아니 고, 수치제어공작기계 특유의 시험 방법에 관한 의논이다. 특히 단운동시험은 검사규격에는 없는 전혀 새로운 검 사항목으로서, 특히 전용의 측정기구를 필요로 할 것, 특정결과의 해석이 간단하지 않다는 것, 경우에 따라서는 제조회사의 설계. 제조능력을 폭로하는 일도 있어서 이미본의 기업은 이 검사규격의 제정에는 매우 민감하다. 필 자는 일본의 ISO대표 위원으로서 국제회의에 출석하여 의논에 참석함과 동시에 일본공업규격(JIS)의 공작기계에 관계한 각종위원회의 주요 menber로서 활동해 왔다. 그리고 한편, 표준화에 관한 연구도 해왔다. 따라서, 금회의 강연회에서는 수치제어공작기계의 단운동시험방법과 그 결과를 이용하여 정도진단강법에 관하여 소개한다.

A new helical gear extrusion process was proposed and its numerical solution program based on the upper bound method was developed. In the analysis the involute curve was used as a shape of die and the upper bound method was used to calculate energy dissipation rate. By this method the power requirement and optimum conditions necessary for extruding helical gear were successfully calculated. These numerical solutions were in good agreement with experimental data. In the experiment, die life was greatly improved compared with that of Samanta process and 4 .approx. 5 class helical gear of KS standard for automobile transmission was successfully manufactured.

According to the recent increase of demands for multi-function and economics on hydraulic excavator, it is required that excavator should have simple operation, higher and operational efficiency, however the modeling of engine/pump system of excavator is not prescribed by the paper. So, in this paper the modeling of engine/pump system of excavator is suggested by identification method from step response and verified effectiveness of identification system by comparing with experimental results which was conducted using PID controller. To improve the problem of parameter variation and modeling error in the system, sliding mode control was introduced and new switching surface was designed. This control algorithm was applied to a hydraulic excavator by simulation, and its effectiveness was verified, and the results of variable structure system for the excavator system using a output component was compared with that of full state feedback when load disturbances and system paramenter variation exist.

가변구조 제어시스템(variable structure control system)을 위해 제안된 기존의 대부분 슬라이딩 서피스 (sliding surface)는 주어진 초기조건과 무관하게 설계되었으며, 서피스 계수 또는 임의로 설정되었다. 이러한 서피스를 갖는 제어시스템은 슬라이딩 운동이 일어나기 전까지 외란등에 매우 민감하며 또한 느린 추적시간 (tracking time)을 초래한다. 이러한 단점을 극복하기 위해 본 연구에서는 임의로 주어진 초기조건을 항상지나 며 시간에 따라 기울기 및 절편이 변하는 새로운 슬라이딩 서피스를 설계하였다. 이 서피스와 연계된 제어시스 템의 슬라이딩 모드(sliding mode) 존재성을 증명하였고, 서피스의 움직임 절차를 상세히 기술하였다. 2차 선형 시스템과 2자유도계 로봇의 추적제어를 통해 제안된 방법의 효율성과 우수성을 입증하였다.

This paper deals with developing an Expert system for tool selection using knowledge base system approach, and its application. For the sake of building of knowledge base, the information from process through sensor, tool handbook and interview with expert are referrenced and managed. The system developed shows good application flexibility in providing the actual cutting process with the selection of tool(insert, holder) and cutting conditions(feed, speed, rake type, and so on), is found as a useful system for real-time machining process. The Expert system for tool selection is written in TURBO PROLOG ver. 2.0 for inference engine capability, and can be run in interactive mode for user friendliness. In order to apply the system developed in actual cutting process, more parameters should be considered and scrutinized, and the system should be further extended in modular basis.

This paper addresses on the determination of damping coefficients of an infinitely long squeeze film damper operating with an electro-rheological (ER) fluid. The ER fluid behaves as Bingham fluid with an electric field dependent yield shear stress. AS phenomenological model of the fluid is adopted for the relationship between the yield shear and the intensity of the electric field imposed on the fluid domain. The model is then incorporated with the governing equation and associated boundary conditions of the squeeze film damper executing a circula centered orbit for the expression of dimension- less damping coefficients. Numerical simulation is performed to evaluate the performance improvement of the proposed squeeze film damper.

This paper presents the process of manufacturing technology of ceramics ferrule for opitcal fiber connector. Precision zirconia ceramic ferrules is widely for high performance and low cost single mode optical fiber connectors. To polish the hole of the zirconia ceramic ferrule, the wire lapping instrument is developed and the machining experiment is conducted. Through the centerless grinding using diamond wheel the surface roughness of zirconia ceramics ferrule is below the 1$\mu$m Rmax.

An industrial robot, installed real manufacturing processes an element of the system autmation, can be considered as an uncertain system due to dynamic uncertainties in inertial parameters and varying payloads. Most difficuties in controlling a robot manipulator are caused by the fact that the dynamic equations describing the motions of the manipulator are inherently nonlinear and heavily coupled effects between joints and associated links. Existing robot conrol systems have constant predefined gains and do not cover the complex dynamic interactions between manipulator joints. As a result, the manipulator is severly limited in range of application, speed of operation and variation of payload. The proposed controller is operated by adjusting its gains based on the response of the manipulator in such a way that the manipulator closely matches the reference model trajectories defined by the desinger. The proposed manipulator studied has two loops, an inner loop of model reference adaptive controller and an outer loop of state feedback controller with integral action to guarantee the stability of the adaptive scheme. This adaptation algorithm is based on the hyperstailiy approach with an improved Lyapunov function. The coupling among joints and the nonlinearity in the dynamic equation are explicitly considered. The designed manipulator controller shows good tracking performance in practical working environment, various load variations and parameter uncertainties.

A systematic method of remeshing is required due to severe mesh distortion after some finite deformation in the finite element analysis of practical forging processes. In order to cope with the problem of mesh degeneracy during deformation, the proper design of meshes plays an improtant role in the analysis. In so-called "Modular Remeshing", the physical characteristics of metal flow and geometric characteristics are incorporated in "Module", which can be applied to the mesh design for a certain mode of deformation in so far as the topology of deforming region remains the same. For the purpose of more effective and systematic use of the modular remeshing scheme, an expert system has been developed in the framework of the proposed remeshing schemel. In oredr to show the effectiveness of the method, the rib-web type forging with axial relief or radial relief and spike forging are simulated. It has been thus shown that the proposed method of automatic remeshing by using modular remeshing and expert system can be futher extended and applied to various forging problems with complicated geometrical configurations.ical configurations.

The heavy vibrations of vehicles on the severe off-road environment degenerate the stabilization proformance of the gunner primary sight. To improve the stabilization performance, the dynamic equations of the gunner primary sight were derived, and the stabilization systems were designed using VSC methods. The performances were compared with the Lead/Lag scheme. In the nonlinear simulation including real disturb ances and couloumb friction, it is shown that the VSC methods exhibit more effective stabilization.

Electromgnetic joining of aluminum alloy tubes to high toughness polyurethane rubber cores is studied in order to estimate the joining strength and to analyze the effect of the process variables. The equation which can estimate the joining strength is proposed under considering the elastic recovery of the polyurethane core and the radial shrinkage of the core by pulling it axially. The obtained results are as follows : 1) The joining strength is mainly dependent on the magnitude of residual elastic strain of the polyurethane core. 2) The radial shrinkage (residual strain reduction) of the core during the axial pulling causes the joining strength to decrease severely. The equation for the reduced axial strength is proposed and it is found that the estimated values agree well with experimental results. 3) The magnitude of radial shrinkage could be reduced for the smaller value of ratio l/r. 4) The joining strength in metal/polymer joining increases as the friction coefficient increases. But its effect of friction coefficient is insignificant in comparison with the case of metal/metal joining.

There have been many studies on chatter vibration in machining but there seems to be no regulations to decide the commencing point of chatter objectively. The development of an objective method which can estimate and detect chatter commencement is very much in need for automatic manufacturing systems, dynamic performance tests for machine tools, and so on. In this study, an approach for in-process monitoring and for deciding commencing point of the chatter vibration using the frequency band-energy method was proposed. From this method, in-process monitoring system for detection the chatter vibration was developed, and investigated its practical possibility. As a result, it is shown by experiments that the chatter vibtation can be detected accurately. Since the changing pattern of the signal energy in certain frequency band during chattering is seldom affected by the variation of cutting conditions, if adequate pre-measures are taken, this method can be widely used in most machining processes.

In this paper an approximate solution method for the large-scale Traveling Salesman Problem (TSP) is presented. The method starts with the subdivision of the problem domain into a number of cluster by considering their geometric characteristic. Each cluster has a limited number of nodes so as to get a local solution. They are linked go give the least pathe which covers the whole domain and become TSPs solution with start-and end-node. The approximate local solution in each cluster are obtained based on geometrical properties of the cluster, and combined to give an overall approximate solution for the larte-scale TSP.

본 연구에서 디지탈 적응제어 시스템 설계를 위한 마이크로 컴퓨터 지원설계기법과 프로그램(DACS)을 개발 하였다. 이 프로그램은 Intel 80286 ghrdms 80386 CPU에 사용되는 GWBASIC 언어로 작성 되었고, 각 요소의 동특성을 모듈화 시키고, 차분방정식으로 표시하는 시뮬레이션 기법을 제시 하였다. 이 프로그램을 사용하면 디지탈제어에서 중요한 샘플링 시간과 A/D, D/A 변환기의 최적 Bit수를 결정할 수 있다. 적응제어 방법은 온라인 RLS(Recursive Least Squares) 파라메터 추정방법을 사용하였고, 실험결과와 잘 일치 되었다. 예제로서 공기예열시스템에 적응제어방법을 적용시켜 설계하다.

The effect of mechanical, properties in the plastic zone near the crack-tip was investigated, under various controlled loading conditions, i.e., ${\Delta}K$ increasing, ${\Delta}K$ decreasing, and single overload test. For both ${\Delta}K$ decreasing test and ${\Delta}K$ increasing test with constant stress ratio, it is found that the ratio of material constant m'( ${\Delta}K$ decreasing test) to material constant m( ${\Delta}K$ increasing test) is larger than 1 for n<0.1, and it is equal to 1 for 0.10.2. A modified crack growth rate equation based on Forman's equation which applied stable region of fatigue crack propagation in ${\Delta}K$ decreasing test is proposed. Within the limit of this single overload test, an empirical relation between among the retardation ratio (Nd/ $N^{*}$), the strain hardening exponent (n) and the percent peak load (%PL) has been established.established.

A method for designing high speed spindle is presented in order to enhance the machining accuracy in consideration of vibration characteristics. Experimetal evaluations of the spindle HS 430 as a prototype are made efficiently with the help of bending vibration modes for nonrotational and rotationalstate comparing with the commercial spindle V430. As a result the spindle of HS 430 shows the superior performance than that of V 430.

This study concerns about the orbit prediction and orbit determination of Korean future communication satellite, called 'Moogunghwa", which will be motioned in the geo-stationary orbit. Perturbation effect on the satellite orbit due to nonspherical gravitation of the earth, gravitation of the sun and moon, radiation of sun, drag of the atmosphere was investigated. Cowell's method is used for orbit prediction. Orbit determination was performed by using Extended Kalman Filter which is suitable for real-time orbit determination. The result shows that the chacteristics of the satellite orbit has east-west and south-north drift. So the periodic control time and control value in the view of the periodic of error can be provided. The orbit determination demonstrated the effectiveness since the convergence performance on the positon and velocity error, and state error standard deviation is reasonable.able.

진동하는 구조물을 설계할 때에는 그 구조물 중의 Strain이나 응력이 최대가 되는 장소나 시각을 알 필요가 있다. 지금까지의 Strain 해석에는 Strain gauge 등과 같은 접촉법이 많이 이용되고 있다. 더우기, 접촉법으로 대변형 진동을 하는 물체의 Strain을 해석하는 것은 곤란하다. 최근에는 비접촉법으로 Strain 분포를 해석하기 위해 화상처리를 이용한 계측이 행하여지고 있다. 이들의 Strain 분포를 측정하는 광학적인 방법으로는 격자법, Moire법, 홀로 그랩픽 간섭법 등이 있다. 특히 대변형이나 대Strain을 해석하는 데에는 격자법이 많이 이용되고 있는데, 종래의 격자법은 Data를 처리하는 데에 많은 시간과 노력이 소요되고 작업도 매우 복잡하며, Data의 수도 제한이 되어서 구조물의 분포의 해석 정도에 큰 영향을 미치게 된다. 본 논문 에서는 스테레오법을 이용해서 2차원 격자를 붙인 시료표면의 각 점의 3차원 좌표를 계측하고, 또 Fourier 변환 격자법을 적용하여 촬영된 2차원 격자의 화상에서 위상치를 구한다. 그리고 물체의 변형 전후의 대응 관계의 화상에서 3차원 형상과 Strain 분포를 해석하는 방법을 제안한다. 이 방법을 이용하면 진동하는 구조 물의 3차원 변위분포, Strain 분포를 정도 좋게 해석할 수가 있다.