기계가공(Machining)중에서 가장 기본적인 것이 선삭(Turning)작업이며, 이 가공은 선반(Lathe)에 의해서 행하여지고 있는 것은 다 아는 사실이다. 공작기계의 발달과 금속 절삭 원리(Principles of metal cutting)는 선반을 중심으로 약 일세기동안 꾸준히 발전해 오고 있으며, 수없이 쏟아져 나온 연구논문들의 대부분이 선반에 의한 가공과 그 공작기계에 의해서 이루어졌으며 앞으로도 계속 보통선반, CNC선반의 토대 위에서 이루어지리라고 보고 있다. 공작기계 중에서 CNC 선반의 발달 과정을 요약해보면 1960년대의 대량 생산시대에는 Programmable control 방식의 자동 터렛트(Turret) 선반이 개발되어 생산 공정이 비교적 간단한 양산 가공기로서 환영을 받게 되었다. 1970년대에 들어서면서 다품종소량생산이 중요시되었고, 그때 NC 선반시대가 시작되었다고 볼 수 있다. 현 싯점에서 볼 때 이것은 중품종중량생산 이라고 말할 수 있으며, Turret 선반의 NC화 즉, Multi-tool에 의한 선반의 복합가공이 가능해졌지만 Tooling에 문제가 발생하였다. 1980년에 들어서 각종 MC 들이 광범위하게 발달, 보급되는 경향에 따라서 NC 선반도 고능률화의 일환으로 고속화와 더불어 회전공구인 End mill. Drill. Tap 등의 복합가공이 가능한 복합선반이 차례로 개발되었고 선삭공구와 회전공구등의 자동공구교환(Automatic Tool. Changing. ATC)이 가능해지고 Y축 보정(Co-mpensation)기구를 부착한 대형 Turning center가 개발되어 보급되게 되었다.

This paper describes a multi-computer system developed for CIM(Computer Integrated Manufacturing) system, which combines single board computers and personal computers by using RS422/485 communication and LAN. The system adopts a concept of hot run back up system based on dual CUP system of host and supervisor structure. The dual CPU system and the single board computer are respectively developed using 32 bits microcomputer and 16 bits microprocessor. 8097BH. The multi communication between two types of system is done by using RS 422/485, and also data logging computers are linked with LAN.

In this paper, a direct drive scalar robot manipulator is constructed and its mechanical machanism for operation is explained. Also, a motion controller board for the direct drive robot manipulator was developed where the IBM 486 computer is the main controller. For the developed direct drive robot, a force/motion control algorithm based on an active compliance scheme is developed. A preliminary experiment using the developed direct drive for a peg-in-hole job was done by implementing the control algorithm.

The design of injection molded polymeric parts has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through current CAD systems. An interactive computer-based design system is developed in order to realize the concept of rational design for the productivity and quality of mold making. The knowledge-based CAD system is constructed by adding the knowledge -base module for mold feature synthesis and appropriate CAE programs for mold design analysis in order to provide designers, at the initial design stage, with comprehensive process knowledge for feature synthesis, performance analysis and feature-based geometric modeling. A knowledge-based CAD system is a new tool which enables the concurrent design with integrated and balanced design decisions at the initial design stage of injection molding.

This paper presents the performance and problems in analysis method and testing system of Electronic Speckle Pattern Interferometry (ESPI) method, in measuring two - dimensional in-plane displacement. The anyalysis result of measurement by ESPE is quite comparable to that tof measurement by strain gauge method. This implies that the method of ESPE is a very effective tool in non-contact two-dimensional in-plane strain analysis. But there is a controversal point, measurment error. This error is discussed to be affected not by ESPE method itself, but by its analysis scheme of the interference fringe, where the first-order interpolation has been applied to the points of strain measured. In this case, it is turned out that the more errors would be occurred in the large interval of fringe. And so this paper describes a computer method for drawing when the height is available only for some arbitrary collection of points. The method is based on a distance-weighted, last- squares approximation technique with the weight varying with the distance of the data points.

Chatter Vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life, machine life and the productivity of machining process. The real-time detection of the chatter vibration is is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer, Accelermeter and AE sensor. Especially, Acoustic Emission(AE) generated during turning was investigated the possibility for real-time detection of chatter vibration. Turning experiments were performed using carbide insert tip under realistic cutting conditions and tapered workpiece of SM45C. Consquently, the real-time detection using multi-sensing system can be used for Inprocess monitoring of chatter vibration.

An upper bound elemental technique (UBET) program has been developed to predict forging load, die-cavity filling, preform in non-axisymmetric forging. To analyze the process easily, it is suggested that the deformation is divided into two different parts. Those are axisymmetric part in corner, plane-strain part in lateral. The plane-strain and axisymmetric parts are combined by building block method. And the total energy is computed through combination of three deformation parts. A dumbbell-type preform has been obtained from height and volumetric compensations of the billet based on the backward simulation. Experimetns have been carried out with pure plasticine at room temperature. Theoretical predictions are in good agreement with expereimental results.

This laser measurement system has been developed using He-Ne laser and photodiode. The laser beam intensity transmitted on a photodiode was disturbed by eccentrically rotating disk cam with various speeds. The photodiode and an amplifier were used to change the detected beam intensity into voltage. The digitized data through the developed system were recorded on a micro-computer by using a signal analysis program. Its reliability was ascertained by using FFT analyzer. The vibration of rotating disk cam can be analyzed by measureing the intensity change of laser beam which the results by FFT analyzer were similar to. The amplifier was devised to be able to modulate the fluctuations of laser beam. The voltage could be linearly recorded with the change of the laser beam intensity.

For producing iron or steel products with good quality, the concentration of the material components should be analyzed quickly with high relability using XRF(Fluorescent X-Ray Spectrometer). Since the analysis results are much dependent upon the surface con- dition, the samples have to be prepared to have good test condition. This study presents an image processing system for inspecting the surface condition of the iron test sample. In order to use thd computer vision system, we need to develop a lighting device and image processing algorithm. For the adequate lighting device of inspection system, the indirect lighting device is contrived to cut the external light and provide uniform, stable and cold light. The image processing algorithm is aimed to reduce inspection time and to get similar analyzing results to those of the experienced operators. At first, the image processing algorithm checks whether the surface of the iron sample is ground well or not. Then, the defects; hole or dig are conted and surface condition is evaluated. In addition, the algorithm gives the reliability of the analyzing results in order to help operator's decision.

선형 탄성 등방성 물체 내에 있는 일반적인 복합모드 크랙 문제들을 해석하기 위한 이중 경계적분방정식의 일반식과 계산해법이 제시되었다. 크랙면이 포함된 물체 해석에 있어서 유일한 해를 얻기 위하여, 한 면상의 점에는 변위 경계적분방정식이 적용되었고 마주하고 있는 상대면 상의 점에는 인력 경계적분방정식이 적용되었다. 인력 및 변위 경계적분방정식의 강특이해 및 초특이해 적분항들은 수치해법을 적용하기 전에 정상화되었다. 정상화과정 중 보정되는 강특이적분항이 상대 크랙면 상의 특이해 요소를 따라 직접 적분되는 것을 격리시키기 위하여, 특이해 적분 경로를 완만한 곡면으로 우회시킨 가상의 비특이해 보조경계로 대치하여 적분값을 계산하였다. 제시된 해법의 정확성과 효율성을 예시하기 위하여, 2차원 및 3차원 크랙 문제의 변형 후 모습과 응력강도계수 계산 결과를 보였다.

Temperature distribution on the rake face and flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junction imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on both the rake face and flank face of cutting tool with high speed steel. The analytical results show that the temperature on the top flank face of a tool is higher than it on the top rake face of the tool because of the difference of the friction velocity on each face of the tool.

여러가지 두꺼운 복합재료 구조물은 3차원 압축 부하 상태에 노출되는 경우가 발생한다. 이런 경우에 있어 서의 복합재료 압축 강도는 압축 평균 응력을 이용하면 예측이 가능할지도 모른다. 이번 연구 에서는 압축 평균 응력을 이용하여 탄소섬유 강화 복합재료들의 압축 강도를 예측하는 모델을 개발 하고자 한다. 이 모델은 압축강도에 영향을 주는 요소, 초기 misalignment를 고려하였고, 탄소섬유와 수지사이에 접합강도가 임계값을 초과할때 복합재료의 파괴가 일어난다고 가정한다. 또 여라가지 문헌들을 통하여 유압이 접합강도에 미치는 점들을 보여준다. 본 모델을 이용한 예측값들은 가해지는 유압에 따라 증가되며, 실험값들과 비교 분석될 것이다.

The objective of this research is to develop an effective inspection planning strategy for sculptured surfaces by using 3-dimensional Coordinate Measuring Machine (CMM). First, the CAD/CAM database is generated by using the Bezier surface patch mathod and variable cutter step size approach for design and machining of the workpiece model. Then, optimum measuring point locations are determained based on the mean curvature analysis to obtain more effective inspection results for the given sample numbers. An optimal probe sequence generation method is proposed by implementing the Traveling Salesperson (TSP) algorithm and new guide point selection methods are suggested based on the concepts of the variable distance between the first and second guide points. Finally, simulation study and experimental work show the effectiveness of the proposed strategy.

With the rapid growth of the die and mold, the new die making method has been developed. Especially, the laser is very useful, because it has a very fast cutting speed and is possible to manufacture complicated geometry. The quality of the laser cut is to be evaluated with respect to some characteristic quality parameters such as kerf width geometry, roughness and heat affected zone. This paper describes the laser cut characteristic(heat-affected zone) of the alloy tool steels(STD11) and the prediction of the kerf width genmetry by the FEM. On using the oxidation heat and laser beam, the prediction of kerf geometry is more accurate than that only by the laser beam. After laser cutting, the heat-affected zone is generated on the cutting cross section. The magnitude of hardness on the cutting cross section was similar to that of the heat treatment. It was possible to predict heat-affected zone by using the FEM program.

While Model-based Monitoring systems based on state observer theory have shown much promise in the laboratory, they have not been widely accepted by industry because, inpractice, these systems often have poor performance with respect to accuracy, band-width, reliability(false alarms), and robustness. In this paper, the linitations of the deterministic discrete-time state observer are investigated quantitatively from the machine monitoring viewpoint. The limitations in the transient and steady-state observer performance are quantified as estimation error bounds from which performance indices are selected. Each index represents the conditioning of the corresponding performance. By utilizing matrix norm theory, an unified main index is determined, that dominates all the indices. This index could from the basis for an observer design methodology that should improve the performance of model-based monitoring systems.

This paper presents a method of detecting chatter vibration in end-mill process. The detecting system consists of an adaptive signal processing scheme which uses an autore- gressive time-series model and a neural network is proposed and is verified its effectiveness by using acceleration and cutting force signals recorded during slotting in end-mill operations. Expeerimental results indicate that the proposed system provides excellent detection when chatter is occured within the ranges of cutting conditions considered in this study and an effectiveness of the integration of signals is confirmed.

The new formulation of designing the two degree of freedom(TDF) robust controller is proposed using $H_{\infty}$optimization and model matching method. In this formulation the feedback controller and feedforward controller are designed in a single step using $H_{\infty}$optimization procedure. Roughly speaking, the feedback controller is designed to meet robust stability and disturbance rejection specifications, while the feedforward controller is used to improve the robust model matching properties of the closed loop system. The proposed formulation will be illustrated and evaluated on a seeker scan-loop. And the performances of TDF robust controller are compared with those of the $H_{\infty}$ controller designed using Loop Shaping Design Procedure proposed by McFarlane and Glover.lover.

Flelxible Manufacturing Systems(FMS), which consist of various machine groups, can produce machine parts in different physical dimensions and lot sizes. In this paper, a novel method which utilizes Colored and Timed Petri Net is proposed to model a FMS. Each machine group of FMS is modulized and modeled using expanded Petri Nets. Colored and Timed Petri Nets are defined, and the flexible manufacturing systems's design algorithm based on this definition is developed and verified in a real FMS plant by computer simulations.