Proceedings of the Korean Society For Composite Materials Conference (한국복합재료학회:학술대회논문집)
The Korean Society for Composite Materials
- Annual
Domain
- Materials > Polymeric Materials
2003.04a
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사회기반기설을 구축하는 다양한 토목·건축 분야의 주요 콘크리트 구조부재에 탄소섬유시트를 비롯한 섬유복합재료를 이용하여 보수·보강하는 공법은 최근에 세계적으로 많이 활용되고 있는 신공법 중에 하나이다. 기존의 보수·보강재료에 비해 섬유 복합재료에 의한 시공방법의 장점은 구조부재의 내하력을 증가시킬 수 있고 기존에 발생한 균열을 구속하는 효과를 얻을 수 있다. (중략)
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Stress and deflection of Active Fiber Composite(AFC) embedded and/or attached composite structures are numerically investigated at the constituent level by the Direct Numerical Simulation(DNS). The DNS approach which models and simulates the fiber and matrix directly using 3D finite elements need to be solved by efficient way. To handle this large scale problem, parallel program for solving piezoelectric behavior was developed and run on the parallel computing environment. Also, the stress result from DNS approach is compared with that from uniform field model.
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The dynamic analysis of composite plate with embedded shape memory alloys (SMAs) is studied using the finite element method. Active frequency tuning of a composite plate under electrical heating of SMAs is analyzed. The actuation of SMAs is modeled by Brinson's one-dimensional constitutive equation. The influences of the boundary conditions, the ply orientations and the pre-strains of SMA wires on the thermo-dynamic response of composite plate are discussed. It is found that the effect of SMAs on the dynamic response of composite plate is significant.
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Vibration control of a composite plate with a surface-bonded fiber Bragg grating (FBG) sensor and piezoceramic actuators has been performed using a neural network based adaptive predictive control algorithm. For the detection of Bragg wavelength changes, two cavity lengths in Fabry-Perot read-out interferometers are used in order to produce two quadrature phase shifted signals. The FBG sensor system and real-time neuro-adaptive control algorithm could be applicable to diverse dynamic systems.
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The effect of interface bonding strength on the recovery force of SMA wire reinforced polymer matrix composites was investigated by pullout test. Firstly, the recovery forces and transformation temperatures of various prestrained SMA wires were measured and 5% prestrained SMA wires were prepared for the reinforcements of composites. EPDM incorporated with 20vol% silicon carbide particles(SiCp) of 6, 12,
$60{mutextrm{m}}$ size were used as matrix. Pullout test results showed that the interface bonding strength increased when the SiCp size decreased due to the increase of elastic modulus of matrix. Cyclic test of composites was performed through control of DC current at the constant displacement mode. The abrupt decrease of recovery force during cycle test at high current was occurred by thermal degradation of matrix. This was in good agreement with temperature related in the thermal degradation of matrix. The hysteresis of recovery force with respect to the temperature was compared between wire and composite and the hysterisis of composites was smaller than the wire due to less thermal conduction. -
EFPI (extrinsic Fabry-Perot interferometer) 센서를 이용해 복합재료의 파손 신호를 취득하기 위해서는 파손 신호에 비해 상대적으로 낮은 주파수의 열적, 기계적 정적 변형에 의해 발생하는 위상 변화를 보상해 주는 기술이 필요하다. 또한 센서의 민감도를 최적화하기 위해 출력 신호의 위상을 Quadrature 지점에 유지시켜야 한다. 본 논문에서는 EFPI 센서 시스템의 출력 신호위상을 일정하게 유지시킬 수 있는 안정화 제어 시스템을 개발하였다. 안정화 제어 시스템은 광대역 파장 레이저 광원, 가변 F-P (Fabry-Perot) 필터 그리고 필터를 제어한 수 있는 전자 회로시스템으로 구성하였다. 개발된 시스템의 위상 제어 성능을 평가하기 위해 복합재료 시편의 인장 실험을 수행하여 인장 변형에 의해 발생하는 위상 변화를 개발된 시스템을 이용해 Quadrature 지점에 일정하게 유지할 수 있음을 보였다. 또한 연필심 파손 실험을 통해 개발된 시스템이 파손 신호를 잘 취득할 수 있음을 확인하였다.
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In order to apply fracture detection we fabricated the CP-FRP using carbon-powder and analyzed conductive mechanism of it. The composites showed lower initial resistance as the carbon powder and amount of glass fiber(TEX) was used much more. When those are compared with each other that before and after bending test, the more cracks observed in matrix after bending test. We become to know that the conductivity of the composites depends on percolation structure of carbon powder.
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Recently, composite materials are widely used for nozzle, pressure vessel, skins of satellite and many structures under condition of high temperature due to good thermal characteristics such as low CTE, heat-resistance, etc. Fiber optic sensors, especially FBG(fiber Bragg grating) sensors, can be a good counterproposal of strain gages for the measurement of material properties of composites under high temperature. In this research, T700/Epoxy specimens with embedded FBG sensors were fabricated and tested at the Instron with thermal chamber from room temperature to
$400^{\circ}C$ . The effects of embedding optical fiber on material properties were also verified. And, the experimental results were discussed and analyzed by microphotographs of the composite specimen. -
In this study the mechanical behaviors of fiber metal laminates (FML) such as ARALL, GLARE and CARE which are recently developed as new structural materials and known to have excellent fatigue resistant characteristics while with relatively low densities compared to the conventional aluminum materials, are considered through the classical lamination theory. The mechanical properties such as elastic moduli, thermal expansion coefficients and hygro-thermally induced residual stresses in the fiber metal laminates are obtained and compared each other. Also load carrying mechanism between metal sheets and composite layers in the FML are considered.
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Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.
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Aluminum based metal matrix composites(MMCs) are well known for their high specific strength, stiffness and hardness. They are gaining further importance because of their high wear resistance. In this study, Al/Saffil-20%, Al/Saffil-5%/Al2O3(particle type)-15% and Al/Saffil-5%/SiC(particle type)-15% hybird MMCs' wear behavior were characterized by the pin-on-disk test under various normal load The superior wear resistance was exhibited at Al/Saffil-5%/SiC(particle type)-15% MMCs. And this MMCs' predominant wear mechanism is subsurface cracking in the low load wear regime. Others(Al/Saffil-20%, Al/Saffil-5%/Al2O3(particle type)-15%) showed the similar wear resistance with each other at the same test condition. In the low load & room temperature condition, the wear resistance was improved due to the high hardness of the ceramic reinforcements. As the test load increased, the wear properties were governed by the wear properties of matrix.
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본 연구에서는 비교계측법을 이용하여 탄소/페놀릭 주자직 복합재료에 대한 열전도도를 계측하였다.
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The objective of this research is to investigate the thermal behavior of microencapsulated phase-change materials(MEPCM), and a shell of melamine-formaldehyde. These PCM materials were tested using DSC and thermal data station. Fabrics with enhanced thermal properties were prepared by padding the fabrics with the microcapsules containing PCM and acryl binder. The rate of temperature increase was significantly decreased as the amount of MEPCM added on the surface of the fabrics increased.
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This Paper contains the development procedure of Mach small-scaled composite rotor blade for helicopter articulated rotor system. This mach small-scaled composite blade design is conducted by using CORDAS program developed by KARI. The Dynamic analysis for an articulated rotor system with this blade is conducted by using FLIGHTLAB which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. For small-scaled rotor test, strain gauges were embedded in composite blade spar to obtain bending & torsion strain value. To verify sectional properties of a blade, the bench test is accomplished. After comparing a designed data and tested data, Dynamic Calculation was repeated using tested data. Through this research, experiences of mach small-scaled composite blade development were accumulated and will be applied to the related research field.
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The finite element method based on the refined beam theory is applied to the vibration problem of rotation composite box beams. The present beam model includes a number of non-classical structural effects such as transverse shear, warping deformations, geometric non-linearities. The nonlinear finite element equations of motion are obtained from Hamilton's principle. Vibration characteristics versus various parameters such as ply angle, collective pitch angle, pretwist and precone are investigated for rotation box ben and relevant conclusions are outlined.
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Using composite materials for lilting train system has many advantages such as manufacturing variety, specific high-strength & stiffness characteristics, and long-life durability, but the strongest advantage could be the possibility of lightweight product. In the leading countries, the composite materials are used for the material fer drivers' cabs, interior/exterior equipments for railway train, and it is now developing the composite materials applied for the train car body structure. In this paper, we examine the use of composite materials for the drivers' cabs and interior/exterior equipments for the developing tilting train in Korea, and review the car body design using composite materials.
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A open section thick composite beam model is suggested in this study. In the model, the primary and secondary warping and transverse shear effects are incorporated. The rigidities associated with thick channel composite beam and thin channel composite beam are obtained and compared. The results show that the difference among rigidities of the thick and thin composite beams increase as the wall thickness increases.
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Stress analysis was conducted with finite element method to study the stress distributions in both single-pin and multi-pin loaded composite laminates. The various parameters involved in the design of the joint method were considered. The stress distributions in the vicinity of the holes were predicted considering the effects of various parameters such as the lay-ups, number of pins, number of rows, row spacing, and hole patterns. The results show that the performance of joint is greatly affected by these parameters.
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With the wide application of fiber-reinforced composite material in aero-structures and mechanical parts, the design of composite joint have become a very important research area because they are often the weakest areas in composite structures. In this paper, the failure area index method to predict the failure load of the mechanically fastened composite joint was used and the prediction accuracies of the linear finite element analysis were compared with those of nonlinear finite element analysis.
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동시경화조인트는 경화 시 복합재료로부터 흘러나오는 수지를 접착제로 사용하기 때문에 제조과정이 간편할 뿐 아니라 복합재료를 표면 처리할 필요가 없기 때문에 기존의 접착제에 의한 접합방법에 비해 장점을 지닌다. 최근 동시경화조인트에 관한 연구가 활발하게 진행되고 있으나 해석적인 방법을 통한 연구는 아직까지 미비하다. 실험적으로 연구된 결과를 보면 동시경화 조인트는 계면 모서리에서 파괴가 시작되어 계면을 따라 파괴가 진행된다. 그러므로 조인트의 계면 모서리에서의 응력집중계수에 관해 연구하는 것이 중요하다. 본 논문에서는 고유치 문제를 고려하여 복합재료와 강재료로 구성된 동시경화조인트의 계면 모서리에서 발생하는 응력 및 변위장을 결정하고, H-적분을 이용하여 응력집중계수를 구하는 방법을 제시하고자 한다.
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In this paper, the electromechanical displacements of curved actuators such as THUNDER are calculated by finite element method to design the optimal configuration of curved actuators. To predict the pre-stress in the device due to the mismatch in coefficients of thermal expansion, the adhesive as well as metal and PZT ceramic is also numerically modeled by using hexahedral solid elements. Because the modeling of these thin layers causes the numbers of degree of freedom to increase, large-scale structural analyses are performed in a cluster system in this study. The curved shape and pre-stress in the actuator are obtained by the cured curvature analysis. The displacement under the piezoelectric force by an applied voltage is also calculated to compare the performance of curved actuator. The thickness of metal and adhesive, the number of metal layer are chosen as design factors.
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In this paper, we developed a optimal design system to optimize composite shell structures using genetic algorithm and expert system. The objective of the optimal design was to find designs that minimize weight of the structures and satisfy the design rules specified by the user. Buckling analyses of the composite shell structures were done to estimate buckling loads. Some example problems were selected and optimized with the developed system. And a GUI-based integrated design and optimization program, I-DOTCom was developed and introduced at the end of this paper.
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In this work, a closed-form analysis is performed to obtain the stiffness coefficients of thin-walled composites beams with elliptical profiles. The analytical model includes the effects of elastic couplings, shell wall thickness, torsion warping and constrained warping. Reissner's semi-complementary energy functional is used to derive the beam force-displacement relations. The theory is validated against MSC/NASTRAN results for coupled composites beams with single-cell elliptical sections. Very good correlation has been noticed for the test cases considered.
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Carbon/Epoxy composite specimens formed with buttress groves are fabricated. The buttress form of groove is useful in any application where high shear loads are transferred in one direction between structural components. It is a primary object of the present study to test and evaluate the shear load carrying capability of a carbon/epoxy composite structure with buttress grooves for military applications
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The objective of this thesis is to develop the optimal design of composite links containing complicated cross-section. To accomplish this objective, a composite links structural analysis program was developed. The method of calculating effective modulus of composite beam containing complicated cross-section is proposed. Genetic algorithm was implemented for the optimization method to manipulate the discrete ply angles as the design variables and to utilize its high reliability to find the global optimum. The design variables were the number of plies, the fiber orientations and the stacking sequence. The optimal design of composite links was performed by genetic algorithm to minimize the weight of the structure and to constrain ply failure
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The Objective of this work was to design Surface Antenna Structure (SAS) and investigate fatigue behavior of SAS that was asymmetric sandwich structure. This term, SAS, indicates that structural surface becomes antenna. Constituent materials were selected considering electrical properties, dielectric constant and tangent loss as well as mechanical properties. For the antenna performance, SSFIP elements inserted into structural layers were designed for satellite communication at a resonant frequency of 12.5 GHz and final demonstration article was
$16\;{\times}\;8$ array antenna. From electrical measurements, it was shown that antenna performances were in good agreement with design requirements. In cyclic 4-point bending, flexure behavior was investigated by static and fatigue test. Fatigue life curve of SAS was obtained. The fatigue load was determined experimentally at a 0.75(1.875kN) load level. SAS concept is the first serious attempt at integration for both antenna and composite engineers and promises innovative future communication technology. -
The investigation of delamination growth behavior in hybrid composite material such as FRMLs should be considered delamination growth rate,
dA_D/da$ using the delamination shape factor,$f_S$ instead of traditional fracture mechanics parameters. The main objective of this study is to evaluate the relationship between delamination element (i. e. delamination width, b, delamination contour, c, delamination shape factor,$f_S$ and delamination growth rate,dA_D/da$ ) and delamination growth in FRMLs under cyclic bending moment. The delamination shape formed along the fatigue crack between aluminum layer and glass fiber/epoxy layer are measured by scanning method. The details of study are as follow : ⅰ) Relationship between crack length, a and delamination width, b. ⅱ) Variation of delamination growth rate,dA_D/da$ was attendant on delamination shape factors,$f_{S1}$ ,$f_{S2}$ ,$f_{S3}$ . The test result indicated the delamination growth behavior depends in delamination element such as delamination width, b, delamination shape factors,$f_{S1}$ ,$f_{S2}$ ,$f_{S3}$ . -
Electro-micromechanical techniques were applied using four-probe method for carbon nanotube (CNT) or nanofiber (CNF)/epoxy composites with their content. Carbon black (CB) was used to compare with CNT and CNF. The fracture of carbon fiber was detected by nondestructive acoustic emission (AE) relating to electrical resistivity for double-matrix composites test. Sensing for fiber tension was performed by electro-pullout test under uniform cyclic strain. The sensitivity for fiber damage such as fiber fracture and fiber tension was the highest for CNT/epoxy composites, and in CB case they were the lowest compared with CNT and CNF. Reinforcing effect of CNT obtained from apparent modulus measurement was the highest in the same content. The results obtained from sensing fiber damage were correlated with the morphological observation of nano-scale structure using FE-SEM. The information on fiber damage and matrix deformation and reinforcing effect of carbon nanocomposites could be obtained from electrical resistivity measurement as a new concept of nondestructive evaluation.
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This paper shows shear wave behavior of CFRP(carton fiber reinforced plastics) composite laminates as a polar grid form to evaluate vibration pattern of ultrasonic transducers, which gives measured modelling fundamental contents of nondestructive evaluation. This modelling decomposes the transmission of a linearly polarized wave into orthogonal components through each ply of a laminate. It is found that a high probability shows between the model and measurement system in characterizing lay up of CFRP composite laminates. Also evaluating quantitatively the defects in CFRP laminates who found to be possible of normalized frequency obtained from 2D-FFT technique based on C-scan method. Thus, the technique is proven to be one of the useful means to evaluate any internal defect in CFRP composite laminates.
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Low-velocity impact damage is a major concern in the design of structures made of composite materials, because impact damage is hidden inside and cannot be detected by visual inspection. The piezoelectric thin film sensor can be used to detect variations in structural and material properties for structural health monitoring. In this paper, the PVDF and PZT sensors were used for monitoring impact damage initiation in Gr/Ep composite panel to illustrate this potential benefit. A series of impact test at various impact energy by changing impact mass and height is performed on the instrumented drop weight impact tester. The wavelet transform(WT) is used to decompose the piezoelectric sensor signals in this study. Test results show that the particular waveform of sensor signals implying the damage initiation and development are detected above the damage initiation impact energy. And it is found that both PZT and PVDF sensors can be used to detect the impact damage.
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The importance of understanding the response of structural composites to impact and CAI cannot be overstated to develop analytical models for impact damage and CAI strength predictions. This paper presents experimental findings observed from quasi-static lateral load tests, low velocity impact tests, CAI strength and open hole compressive strength tests using 3mm thick composite plates (
$[45/-45/0/90]_{3s}$ - IM7/8552). The conclusion is drawn that damage areas for both quasi-static lateral load and impact tests are similar and the curves of several drop weight impacts with varying energy levels (between 5.4 J and 18.7 J) fallow the static curve well. In addition, at a given energy the peak force is in good agreement between the static and impact cases. From the CAI strength and open hole compressive strength tests, it is identified that the failure behaviour of the specimens was very similar to that observed in laminated plates with open holes under compression loading. The residual strengths are in good agreement with the measured open hole compressive strengths, considering the impact damage site as an equivalent hole. The experimental findings suggest that simple analytical models for the prediction of impact damage area and CAI strength can be developed on the basis of the failure mechanism observed from the experimental tests. -
Recently, sandwich structures have been widely employed in load bearing structures due to their high specific stiffness and high specific strength. Some sandwich structures are subjected to not only static loads but also impact loads which might induce failure of structures at far less load than expected. Since sandwich structures can fail in various modes, estimation of the impact energy absorption is difficult. In this work, the impact failure modes and the impact energy absorption characteristics of the sandwich beams were predicted by the FE analysis and confirmed by the impact test. From the analytic and experimental results, the impact failure mode map was constructed with respect to non-dimensional parameters.
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As composite materials are gaining wide acceptance in aircraft structure, repair of damaged composite is becoming an important issue. The issues in composite repair include high cost, material interchangeability, water ingression, and structural integrity. To address these problems, researchers have studied on the composite repair in various aspects. In this paper, an Internet-based advisory service (called Repair Advisory Service, RAS) for composite repair is proposed to increase efficiency for repair process. In the RAS system the web browser is used as its user interface, which provides easy access to the service. The RAS server provides web-based tools for failure prediction, Structural Repair Manual (SRM), automated prepreg cutting process, material properties, inventory and knowledge base. The computer codes implemented for repair design estimate the tensile failure and shear failure of repaired structures. The prediction of failure is based on the maximum strain criterion for tensile failure while elastic-perfect plastic shear failure model is applied for interfacial failure. The OEM's SRM is provided in the PDF format for viewing and searching by web browsers instead of looking up paper version SRM. The knowledge base in this site offers a room to share and distribute ideas, memos, publications, or suggestions from the repair engineers. The fabrication tool of RAS reads repair geometry from engineers then generates a CNC toolpath to cut prepreg patches. The RAS service is open to public and available at http://nano.gsnu.ac.kr/. Broad feedback from field technicians and engineers is welcome to improve the usefulness of RAS.
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A finite element based on the efficient higher order zig-zag theory with multiple delaminations Is developed to refine the predictions of frequency and mode shapes. Displacement field through the thickness are constructed by superimposing linear zig-zag field to the smooth globally cubic varying field. The layer-dependent degrees of freedom of displacement fields are expressed in terms of reference primary degrees of freedom by applying interface continuity conditions including delaminated interfaces as well as free hounding surface conditions of transverse shear stresses. Thus the proposed theory is not only accurate but also efficient. This displacement field can systematically handle the number, shape, size, and locations of delaminations. Throught the dynamic version of variational approach, the dynamic equilibrium equations and variationally consistent boundary conditions are obtained. Through the natural frequency analysis and time response analysis of composite plate with multiple delaminations, the accuracy and efficiency of the present finite element are demonstrated. The present finite element is suitable in the predictions of the dynamic response of the thick composite plate with multiple delaminations.
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In this study, we discussed the local buckling behavior of pultruded structural flexural members. Previous works were briefly reviewed and the local buckling behavior of orthotropic box-shape flexural members was discussed. The simplified form of equation for finding the width ratio of plate element of box-shape flexural members in which all plate components buckle simultaneously was proposed and the macro flow-chart for finding local buckling strength of pultruded flexural members was also suggested. To establish the design guide line for the local buckling of pultruded flexural members, further studies need to be performed as follows; the simplified form of solutions for finding the minimum buckling coefficient of orthotropic plate with various loading and boundary conditions including rotationally restrained boundary conditions, the simplified form of equation for calculating the coefficient of restraint provided by the adjacent plate elements.
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In this paper, we present the results of an experimental research on the load-deflection characteristics of full-scale concrete bridge decks reinforced with GFRP re-bars. Similar researches have been conducted in many countries to extend the service life of concrete bridge decks, which are under harsh environmental condition. Concrete bridge decks are one of the major concerns for the maintenance of bridges. GFRP re-bar available in the domestic construction market was investigated and the concrete deck reinforced with GFRP re-bars was tested under flexure to investigate the applicability of GFRP re-bar on the bridge deck construction.
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Honeycomb sandwich composite structures have been widely used in aircraft and military industry because of light weight and high stiffness. Accurate mechanical properties of honeycomb materials are needed for analysis of sandwich composites. In this study, theoretical formula for elastic modulus of honeycomb materials was established considering bending and axial deformations of their walls. Finite-element analysis results were compared with theoretical ones of the longitudinal and transverse moduli of honeycomb materials. Consequently, the mechanical properties of honeycomb materials could be analytically predicted.
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Almost all buildings/infrastructures made of composite materials are fabricated without proper design. Unlike airplane or automobile parts, prototype test is impossible. One cannot destroy 10 story buildings or 100-meter long bridges. People try to build 100-story buildings or several thousand meter long bridges. In order to realize "composites in construction", the following subjects must be studied in detail, for his design: Concept optimization, Simple method of analysis, Folded plate theory, Size effects in failure, and Critical frequency. Unlike the design procedure with conventional materials, his design should include material design, selection of manufacturing methods, and quality control methods, in addition to the fabrication method.on method.
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Almost all buildings/infrastructures made of composite materials are fabricated without proper design. Unlike airplane or automobile parts, prototype test is impossible. One cannot destroy 10 story buildings or 100-meter long bridges. People try to build 100-story buildings or several thousand meter long bridges. In order to realize "composites in construction", the following subjects must be studied in detail, for his design: Concept optimization, Simple method of analysis, Folded plate theory, Size effects in failure, and Critical frequency. Unlike the design procedure with conventional materials, his design should include material design, selection of manufacturing methods, and quality control methods, in addition to the fabrication method.on method.
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Manufacturing process for autonomic microcapsules was introduced and autonomic microcapsules were manufactured by varying with various manufacturing process variables. Urea-formaldehyde resin was used for the wall of microcapsules and DCPD (dicyclopentadiene) was used for the self-healing agent. The characteristics of these microcapsules was evaluated through a particle size analyaer, an optical microscope, and a TGA. The various manufacturing process variables, such as pH and agitation speed of the emulsified solution, were considered to focus in this study. According to the results, the particle size distributions were affected on the agitation speed of the emulsified solution, and the thermal stability was influenced by pH of the emulsified solution.
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At the low temperature of
$950^{\circ}C$ the$\mu\textrm{m}$ -sized whisker growth during the catalytic CVD of pyrolytic carbon from methane with$H_2$ - and Ar-gas on quartz substrate with NiO powder was found in this work. In the preliminary study it was observed from pure methane pyrolysis without catalyst at the high temperature$1500~1700^{\circ}C$ . If the growth whisker should be stopped at initial stage, about 20 min. of the methane pyrolysis, it would be nanosized whisker growth. The screw growth mechanism and unique mechanical properties of whisker for composites were also recognized. If the pyrolysis would be continued, we could found also spiral growth of whistlers with diameter of about 1, 5 mm. The large length of whisker was about 10 cm in 20 minute. -
This paper deals with the optimum design of thick-walled multi-layered composite tubes by minimizing the process-induced residual stresses under some constraints of structural stiffnesses. An analytic model based on quasi-static thermoelasticity is adopted for the calculation of the residual stresses in the multi-layered composite tubes. The numerical results of optimization show that, in the case of cross-ply CFRP tubes, the residual stresses can be reduced to a certain level by controlling ply thicknesses. However, the optimized tubes may be susceptible to cracking because the transverse residual stress is still large in a strength-based sense. To further suppress the residual stresses, the effects of stacking sequence, wall thickness and axial pretension on the optimum solutions are examined.
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In this work. a potential inexpensive epoxy resin. epoxidized soybean oil (ESO) was synthesized and applied as a toughening agent for 4.4'-tetradiglycidyl diaminodiphenyl methane (TGDDM). The chemical structure of ESO was characterized by FT-IR,
$^1H NMR, and ^{13}C NMR$ spectroscopy. The curing behaviors. thermal stabilities. fracture toughness. and flexural strength of TGDDM/ESO blend systems were investigated by using the dynamic DSC. thermogravimetric analysis (TGA). and flexural tests. The thermal stabilities of TGDDM/ESO blend systems were decreased with increasing ESO contents. whereas the critical stress intensity factor ($K_{IC}$ ) and flexural strength ($\sigma_f$ ) were increased with ESO contents up to 10 wt% ESO. -
Complete prediction of second order permeability tensor for three dimensional circular braided preform is critical to understand the resin transfer molding process of composites. The permeability can be predicted by considering resin flow through the multi-axial fiber structure. In this study, permeability tensor for a 3-D circular braided preform is calculated by solving a boundary problem of a periodic unit cell. Flow field through the unit cell is obtained by using a 3-D finite volume method (FVM) and Darcy's law is utilized to obtain permeability tensor. Flow analysis for two cases that a fiber tow is regarded as impermeable solid and permeable porous medium is carried out respectively. It is found that the flow within the intra-tow region of the braided preform is negligible if inter-tow porosity is relatively high but the flow through the tow must be considered when the porosity is low. To avoid checkerboard pressure field and improve the efficiency of numerical computation, a new interpolation function for velocity variation is proposed on the basis of analytic solutions. Permeability of the braided preform is measured through a radial flow experiment and compared with the permeability predicted numerically.
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In this wort. the effect of anodic oxidation on surface characteristics of high strength PAN-based carbon fibers is investigated in terms of surface and mechanical interfacial properties of the composites. As a result, the acidity of carbon fiber surfaces is increased, due to the development of oxygen functional groups in the presence of anodic oxidation. Also. it is found that the critical stress intensity factor (
$K_{IC}$ ) is improved in the oxidized fibers-reinforced composites. which can be attributed to the good wettability between fibers and epoxy resin matrix. -
UV curing technology becomes important in various sectors of applications due to the high efficiency, environmental protection and saving energy. Above all, It is necessary to consider the formulation of glass fiber sizes in some detail to achieve this study since they are governed by the products to be made and their performance in the composites made form them. The effect of glass fiber sizes against UV curing system was investigated by the method of changing size formulation. Nanosil 700 was used in order to increase curing efficiency. Yellow effect was not observed at the 1% fiber sizer content.
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When the structures are used in cold regions, the mechanical properties and dimension stability of the blade will be changed. The proposal of this study is to test the durability of the structures in cold regions. It is necessary to select the most comfortable materials and fabrication processes for more stable structures in cold regions. To select the most comfortable materials and processes, the static strength has to know through the tensile static tests at the severe condition as cold regions. First, the tensile static specimens made by RIM (Resin injection molding) process & vacuum bagging process with reinforcement materials and resin. Tensile static tests were carried out on three laminate lay-ups (carbon prepreg, carbon fiber dry fabric) at different test temperature(
$24^{\circ}C$ ,$-30^{\circ}C$ ), determining properties such as the mechanical strength, stiffness and strain to failure. At different test temperature, in order to test the tensile strengths of these specimens used the low temperature chamber. Next, the results of this test were compared with each other. Finally, the most comfortable materials and fabrication processes can select based on these results. The results show the changes in the static behavior of three laminate lay-ups at different test temperatures. At low temperatures, the static strengths are higher than the ones at room temperature. -
Investigated whether fiber orientation situation of fiber reinforcement macromolecule composition board and the fiber inclusion rate are perpendicular and horizontal direction tensile strength and some correlation. Fiber orientation situation of tensile strength of 0 direction of composition board increased changelessly by aeolotropy in isotropy. Tensile strength of 90 direction that is isotropy and tensile strength of 0 direction that is aeolotropy agreed almost. Get into aeolotropy, the reinforcement rate of fiber decreased. When load interacts for width direction of reinforcement.
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Machining of deep holes with conventional boring bars frequently induce chatter vibration because of their low dynamic stiffness which is defined as the product of static stiffness and damping of conventional boring bar materials. In addition, the specific stiffness (
$E/{\rho}g$ ) of boring bars is more important than the static stiffness to increase the fundamental natural frequency of boring bars in high speed machining. Therefore, boring bar materials should have high static stiffness and high damping as well as high specific stiffness. The best way to meet requirements is to employ fiber reinforced composite materials for high speed boring bars because composite materials have high static stiffness, high damping and high specific stiffness compared to conventional boring bar materials. In this study, the dynamic characteristics of carbon fiber epoxy composite boring bars were investigated. From the metal cutting test, it was found that the chatter was not initiated up to the ratio of length to diameter of 10.7 at the rotating speed of 2,500 rpm. -
This paper presents the microscopic observation results from the picture frame test using five-harness satin weave fabric composite. Aligned and misaligned specimens are observed to verify the exact tow deformation pattern such as tow interval and change in tow amplitude. To observe the micro-deformation of the fabric structure, appropriate specimens from picture frame test are sectioned and observed under the microscope. From the observation results, it is found that a picture frame test with a misaligned fibre orientation angle shows large differences in deformation between tensile and compressive tow directions.
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Buckling and post-buckling Analysis of Ludwick type and modified Ludwick type elastic materials was carried out. Because the constitutive equation, or stress-strain relationship is different from that of linear elastic one, a new governing equation was derived and solved by
$4^{th}$ order Runge-Kutta method. Considered as a special case of combined loading, the buckling under both point and distributed load was selected and researched. The final solution takes distinguished behavior whether the constitutive relation is chosen to be modified or non-modified Ludwick type as well as linear or non-linear. We also derived strain energy function for non-linear elastic constitutive relationship. By doing so, we calculated the criterion function which estimates the stability of the equilibrium solutions and determines critical buckling load for non-linear cases. We applied this theory to the constitutive relationship of fabric, which also is the non-linear equation between the applied moment and curvature. This results has both technical and mathematical significance. -
The methodology of micromechanical finite element method (MFEM) is proposed to calculate the micromechanical strains on fiber and matrix under mechanical and thermal loadings. For micromechanical analysis, composite structure is idealized the square and hexagonal unit cells. Boundary conditions are determined to calculate the effective material properties of composites and the strain magnification matrix. And they are verified by comparing with the results from multi cells, and the strain distributions of the unit cells are in accordance with those of the multi cells. Finally, the effective material properties of composite structure are obtained with respect to its fiber volume fraction and compared with results from rules-of-mixture.