Proceedings of the Korean Society of Machine Tool Engineers Conference (한국공작기계학회:학술대회논문집)
The Korean Society of Manufacturing Technology Engineers
- 기타
1996.10a
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As the manufacturing system becomes more complicated and flexible there is a strong trend of having effective flexible manufacturing system in modern manufacturing. Furthermore it seems that competitiveness of an enterprise is dependent upon. to some extent the effectiveness of flexible manufacturing system.
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This paper presents an overview of research results obtained by the authors in a series of publications. Methods are developed both for time-varying and time-invariant for linear and nonlinear. for time domain and frequency domain . and for discrete-time and continuous-time systems. Among the topics presented are: 1. Learning control based on integral control concepts applied in the repetition domain. 2. New algorithms that give improved transient response of the indirect adaptive control ideas. 4. Direct model reference learning control. 5 . Learning control based frequency domain. 6. Use of neural networks in learning control. 7. Decentralized learning controllers. These learning algorithms apply to robot control. The decentralized learning control laws are important in such applications becaused of the usual robot decentralized controller structured.
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Samsung Electronics has developed high performance velocity and position controller for induction motors and succeeded in mass production for first time in Lorea. Dynamic performance and final control accuracy of the controller are equivalent to those of AC servo motor controller. At present we adopted the controller as spindle motor drive for Samsung CNC systems and expect its wide use in industry as general purpose velocity and position controller for induction motor.
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This paper describes a development of conversational program for lathe. The proposed program is a NC programming system specialized for use in machine tool controls. Its easy to use graphic interface built-in database capabilities make it an ideal way to program part on the shop floor. In order to manage effectively machining process it proposed the algorithm of tree structures for design processing. Also using interative structure it proposed the methods of conversational programming to generate automatically NC program.
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This paper presents a position control of ultra-precision machine tool post using piezoelectric material. A stack-type piezoelectric actuator is employed in a hinge-type tool holder. An assumed linear transfer function of the practical nonlinear plant is established through the comparison of transfer functions and step responses in the experiments and the simulations. Several types of feedforward/feedback controllers are designed via computer simulations using the assumed linear transfer function, The position tracking control experiments are undertaken to show the control efficiency of each controller.
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In many industrial applicatiosns such as machine tools and automation equipments the control performance of the feed-drive systems as positioning devices of the tools and workpieces have great influences on the quality of related machines. For many electrically driven mechanical feed systems resilient couplings between motors and mechanical elements which mostly consist of elasttic shafts and gears often are unavoidable. Commonly these systems can be regarded as an elastic multi-mass systems can be regarded as an elastic multi-mass system which is dealt with this contribution. S high performance speed or position control can only be achieved with the considering of the mechanical elastic characteristics of the system. n this paper some practic characteristics of the system In this paper some practical information is given about experience in modeling design simulation and experiments for linear elastic multi-mass system,
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this paper presents a dynamic analysis of the high-speed spindle system for vertical machining center using finite element techniques. The computed natural frequencies are compared with the measured frequencies obtained from experimental modal analysis. The results show that the bending and twisting deformations of the spindle housign dominated in the lowest modes owing to low dynmic stiffness of the housing structure. The design parameters used in the analysis are:(a) panel thickness of the housing (b) height of the housing and (c) spindle-to-column distance of the housing. Through sensitivity analysis and optimizing simulation considering design constraints an optimal design of the spindle system has been obtained.
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Conductive Ceramic Matrix Composite(CMC) of TIC/Al2O3 and Metal Matrix Composite (MMC) of SiC/Al were experienced by the die sinking Electrical Discharge Machining(EDM) for different current and duty factor according to negative polarity. Inthis experimental study Material Removal Rate(MRR) maximum surface roughness four point bending stress distribution and Scanning Electron Microscopy(SEM) Photographs were analysed. the higher MRR was obtained for CMC than MMC but slowly decreased around duty factor of 0.67 for MMC and better surface morphology was found CMC than MMC. The SEM photographs of discharge traces for CMC showe uniform shape about 100 to 200
${\mu}{\textrm}{m}$ in diameter but MMC showed irregular shape. -
A study is drawn up its result's tables and graphs by measuring tools(outside micrometer cylinder gauge and dial caliper gauge) on the difference of diameter volumes from before-discharge and after-discharge under 52 Kind's experimental condition by cupper and graphite electrode of CNC EDM. The EDM is attached with A.V.R. and memory scope for keep up accuracy and the fixed table of work piece is used in order to eliminate the noise by the internal resistance of it and forcing to eradicate the discharge liquid. It is analyzed cutting conditions to compare its wave value and pulse time.(Ton Toff) through voltage and current for decreasing working error.
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The meachanism for cutting epoxy resins specimens which were specially provided was experimentally investigated to obtain a fine surface finish. the specimens were cut the three-dimensional undrer dry conditions using a lathe. the relationship between the topography of the cut surface due to the change rate of temperature of the cutting condition using sintered carbides (P20, K10, KT150) was investigated. the main results obtained are as follows: 1) The change rate of temperature of the cutting edge is increased in nearly proportion ot cutting speed feed rate depth of cut. 2)The profile of surface roughness were regulated k10 but irregulated P20 KT150. 3) The surface roughness value decreased K10 rather than P20 KT150. 3) The surface roughness value decreased K10 rather than P20 KT 150.4)The cutting resistance increased thrust force rather than cutting force due to the visco-elastic material of epoxy resins.
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End Milling is avilable for machining the variable shape of products and has been widely applicated in many industries. To manufacture precise products a surface roughness has to be noticable as a improtant parameter. In end milling the research for tool wear has been insufficient because the tool shape and the cutting geometry are complicated. In this paper the pattern of endmill wear is investigated and the machinability is evaluated. As finding out the characteristics of cutting force and surface roughness the effect of endmill wear on machinability is investigated.
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Recently a symmetric and non-symmetric profile of screw rotor has been designed in the interior. Howere the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefor we could not make the shape of the screw rotor designed by profile function with computer. In this study we have made cutter profile design program and manufactured cutters for screw rotors using H.S.S We machined screw rotors of symmetric 4x6 profile non-sysmmetric 4x6 profile with almighty milling machine.
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In order to detect and suppress chatter in turning processes a stability control methodology was studied through manipulation of spindle speeds regarding to chatter frequencies. The chatter frequency was identified by monitoring and signal processing of sound pressure during turning on a lathe. The stability control methodology can select stable spindle speeds without knowing a prior knowledge of machine compliances and cutting dynamics. Teliability of the developed stability control methodology was verified through turning experiments on an engine lathe. Experimental results show that a microphone is an excellent sensor for chatter detection and control
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One must observe abrasive grain of grinding wheel and know their behaviors to understand the grinding mechanism. The behaviors of abrasive grain on the wheel surface. such as shapes distributions and changes were studied to make the grinding mechanism clear but the behaviors of abrasive grains on CBN wheel are not known enough. From this paper the working surface of a grinding wheel is observed by photography in which a picture of a wheel surface is taken by the camera through the microscope on the grinding machine and analyzed with the computer.
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So far the analysis and modeling of cutting process is studied commonly assumed as being linear stochastic or chaotic without experimental verification. So we verified force signals of cutting process(ball end-milling) is low-dimensional chaos by calculating Lyapunov Exponents. reconstructing attractor using time delay coordinates and calcula-ting it's fractal dimension.
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Interactive Measuring part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions os the CNC were developed for an intelligent measuring and inspection systems on the machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executer and ROM writer. In order to automate measurement and inspection procedures in machine shops measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool untended measurement and inspection operation was able to be realized in FMS lines.
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In this paper it is proposed a new approach to the development of the automatic vision system to examine and repair the steam generator tubes at remote distance. In nuclear power plants workers are reluctant of works in steam generator because of the high radiation environment and limited working space. It is strongly recommended that the examination and maintenance works be done by an automatic system for the protection of the operator from the radiation exposure. Digital signal processors are used in implementing real time recognition and examination of steam generator tubes in the preposed vision system, Performance of proposed digital vision system is illustrated by experiment for similar steam generator model.
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This study is pre-research to evaluate the reasonability of convertion aluminum alloy cylinder head cover into plastic cylinder head cover using finite element analysis. The basedata which are needed in design are shown. On processing the study size of mesh and kind of elements are varied and adaptiv method is used.
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This paper presents a new approach to the design of neural control system using digital signal processors in order to improve the precision and robustness. Robotic manipulators have bevome increasingly important in the field of flexible automation. High speed and high-precision trajectory tracking arre indispensable capabilities for their versatile application. the need to meet demanding control requirement in increasingly complex dynamical control systems under sygnificant uncertainties leads toward design of implementing real time neural control to provide an enhanced motion control for robotic manipulators. In this control scheme the ntworks intrduced are neural nets with dynamic neurouns whose dynamics are distributed over all the network nodes. The nets are trained by the distributed dynamic are distributed over all the network nodes. The nets are trained by the distributed dynamic back propagation algorithm. The proposed neural network control scheme is simple in structure fast in computation and suitable for implementation of real-time control, Performance of the neural controller is illustrated by simulation and experimental results for a SCAEA robot.
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The 3-dimensional complex parts which construct automobile and aerospace parts are very difficult to polish by traditional polishing method. Abrasive flow machining is useful to polish an internal or external surface of the 3-dimensional shape part. In this paper media flow between workpiece and tooling part has been simulated and the charateristics of abrasive flow machining process have been analyzed according to various machining conditions by calculating the material removal and surface roughness.
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The automation of mesh generation in BEM is bery important in numerical analysys field for the time and efficiency. To be solve this problem Probram and Algorithm, to achive purpose of making input data and automation of mesh generation based on Expert system is developed in this study. And function of this program can be rotating and zooming, To prove efficiency and availability of program in result the stress intensity factor which is criteria of fracture mechanics is caculated and compared with other results.
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This paper presents a new approach to the design of self-tuning adaptive control system that is robust to the changing dynamic configuration as well as to the load variation factors using digital signal processors for robot manipulators. TMS3200C50 is used in implementing real-time adaptive control algorithms provide advanced performance for robot manipulator. In this paper an adaptive control scheme is proposed in order to design the pole-placement self-tuning controller which can reject the offset due to any load disturbance without a detailed description of robot dynamics. parameters of discrete-time difference model are estimated by the recursive least-square identification algorithm and controller parameters are detemined by the pole-placement method. Performance of self-tuning adaptive controller is illusrated by the simulation and experiment for a SCARA robot.
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In this study of made Unloader is moving linear transfer system for mainly plastic working or forming of small electronic unit and other at press line. This machine for lading and unloading a workpiece has been installed in a press in order to load and unload a workpiece form a press die. Control method be used PLC. it took data of input from each sensor and send signal of output to actuator today we have a lot of problem at work of press line. most of press work be operated by human so they often hurted terreble accident by press machine. Because press working system in automotive factories are now changing over to a transfer press working system this Unloader will give more easily and speedy production and manpower saving less of pruduction cost high perfomance
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In this study behavior of deformation and fracture under static tensile load in friction welded dissimilar materials and necking 0phenomenon occuring at tensile yeilding point were shown. Fibrous zone with view of macroscope and dimple pattren with a view of microscope were observed at shear surface.
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A Dual Mass Flywheel system is a evolution to the reduction of torsional vibration and impact noise occuring in powertrain when a vehicle is eit-her moving or idling. The name already explains what it is : The mass of the conventional single mass flywheel is divided. One section continues to belong to the mass moment of inertia of the engine-side. The ot-her section increass the mass moment of inertia of the transmission-side. The two masses are connected via a spring /damping system. This reduces the speed at which the dreaded resonance occurs to below idle speed. Since 1984 Dual Mass Flywheel has been de-veloped again and again. But the prosidures of de-velopment of D.M.F system didn't have had differe-nce from conventional clutch system's trial and err-or This paper presents the method for systematical design of D.M.F system with demensionless design variables of D.M.F system mass ratio between two flywheels λ. natual frequency rate of two flywheel s,
${\gamma}$ and viscosity coefficient ζ. And experimental re-sults are used to prove these theoretical results. -
A computer simulation has been performed for the application to the elastoplastic stress analysis in a discontinuous composite solid. To obtain the internal field quantities of composite the micromechanics analysis and finite element analysis (FEA) were implemented. As the procedure the reasonably optimized FE mesh generations the appropriate imposition of boundary condition and the relevant postprocessing such as elastoplastic thermomechanical analysis were taken into account. For the numerical illustration an aligned axisymmetric single fiber model has been employed to assess field quantities. It was found that the proposed simulation methodology for stress analysis is applicable to the complicated inhomogeneous solid for the investigation of micromechanical behavior.
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Using carbon steel or ceramic as a shaft material of monolithic and slited insert ring clamped on it. The fitting strengths of the sgrink fitted assemblies measured from room temperature to 30
$0^{\circ}C$ and following conclusions were obtained as results of this investigation. 1) The fitting condition under which the shrink fitted assemble was stronger than that using simple fit in high temperature. 2) When both material of the 30mm-diameter shaft and 55mm-diameter boss are SM45C the clamping torque is increased 2.7times as the interference increases 3 times from 20${\mu}{\textrm}{m}$ at the contact length of 6mm monolithic fit. 3) When only the material of boss is changed to STS 304 the clamping torque is increased at the rate of 37.3N.m per 1mm increase of the contact length at the interference of 50${\mu}{\textrm}{m}$ monolithic fit. -
This paper presents a new approach to modify the traditional method for sampling inspectionby variables to suit undesired measurement conditions. On the basis of a systematic analysis of the effects of measurement errors on different types of acceptance schemes this paper gives two modified equations for revising the sampling size η and the acceptability constant
$textsc{k}$ to form a new acceptance scheme (η'$textsc{k}$ ) under undesired measurement conditions. It has proved that the new method is suitable to different types of sampling inspection by variables including that for mean value and that for percent defective. The new acceptance scheme based on the proposed technique provides an engineering feasibility to replace the traditional scheme to suit undesired measurement conditions. -
The high-strength aluminum alloy 7075-T651 was used to observe the fatigue-crack-propagation behavior for the various stress ratios with constant amplitude loading and thus to predict the fatigue life. With a chevron notch in the specimen the fatigue-crack-propagation behavior of through crack was investigated. Crack propagation behavior of through crack in the depth direction and crack growth of weldments were experimentally studied. Base material heat affected zone and weld material were considered in the fracture of weldments. The change of crack-propagation length with respect to several parameters such as stress intensity factor range(ΔK) effective stress intensity factor range(ΔKeff)ration of effective stress intensity factor range(U) stress intensity factor of crack opening point(K op) maximum stress intensity factor(K max) and number of cycles(Nf)was determined. The crack length of through crack of weldments was 2.4mm and the remaining part was a base material. The experiment was accomplished by making the crack propagate near the base material.