• 제목/요약/키워드: Building Production

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A Basic Study of Production Management of Free-form Concrete Panels (비정형 콘크리트 패널의 생산관리 기초연구)

  • Son, Seung-Hyun;Lim, Jee-Young;Na, Young-Ju;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.33-34
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    • 2018
  • Currently, free-form building has been increased worldwide. However, as a finishing material of free-form building, the production of free-form concrete panels(FCPs) spends lots of cost and efforts since it is difficult to reuse the FCP formwork and lots of workers are needed to make free-form curve. In addition, the technology to produce the FCP economically and easily is insufficient. Therefore, the objective of this study is a basic study regarding production management for developing free-form concrete panels. To achieve the objective, the property of FCP and condition for effective production management and production process are analyzed. The results of this study can utilize to develop the algorithm for FCP production management.

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A Study on the Correlation of Analysis between Flashover and Smoke Production Rate in Building Structure (건축구조물에 있어서 플래시오버와 연기발생량의 상관관계 분석에 관한 연구)

  • Seo, Dong-Goo;Kim, Dong-Eun;Kwon, Young-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2013년도 추계 학술논문 발표대회
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    • pp.236-237
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    • 2013
  • The fire safety design of performance is fire behavior inside buildings must be scientifically described and systemized as a theory, thereby allowing application to fire safety design of buildings. In this study, experiment of fire behavior according to disposition of combustibles were performed for correlation analysis between flashover and smoke production rate in building structure. As a result, smoke production rates is happened more than 80 m2/s in compartment(ISO 9705). Also, even if the fire load for flashover to if occur smoke did not, which confirmed that the delay time of occurrence.

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A Basic Study of Free-form Concrete Panel Production Process using 3D Plastering Technique (3D Plastering 기법에 의한 Free-form Concrete Panel의 생산 프로세스 기초 연구)

  • Lim, Jeeyoung;oh, Jinhyuk;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.71-72
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    • 2022
  • In the case of free-form buildings, it is difficult to reuse the form for panel production because the shape and size of the interior and exterior panels of the building are different. In general, it is a free-form concrete panel (FCP) production technology using the existing plywood formwork, and the form is produced in a different shape each time and is discarded after only one use. The production of these disposable forms requires enormous resources, including materials, labor and time. Hence, it is necessary to develop innovative forms that can be reused for sustainable FCP construction. In this study, a technology has been developed that combines 3D Plastering Technique (3DPT) to produce FCP. By applying this technology to free-form building projects, the time and cost required for FCP production can be reduced. However, specific studies on the production process for this technology have not been done yet. Therefore, the objective of this study is a basic study of free-form concrete panel production process using 3D plastering technique.

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Decision Factors on Free-form Concrete Panel Sizes Produced by CNC Machines (CNC machine에 의해 생산 가능한 FCP 크기의 결정요인)

  • Lim, Jeeyoung;Lee, Donghoon;Moon, Yu-Mi;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2015년도 추계 학술논문 발표대회
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    • pp.204-205
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    • 2015
  • Demands for free-form buildings are on the rise, but such building designs require most cost and longer construction schedule, with less constructability due to challenges in construction member production and installation. FCP production technology has been developed using CNC machine in a bid to resolve the difficulties of member production. Exterior finishing panels of free-form building design must be divided in size and shape that can be produced by CNC machine. To solve this problem, constraints of CNC machine and correlations between CNC machine and panel need to be reviewed. Thus, the purpose of this study is to analyze decision factors on free-form concrete panel sizes produced by CNC machines. Through this study, FCP size can be optimized, which in turn can lead to improved FCP productivity and aesthetical quality of free-form building designs determined by the pattern of exterior finishing panels. CNC machine-enabled free-form concrete panel production technology will apply on site in the future, which will not only maximize the economic benefits of the technology but also support shorter construction schedule and better constructability.

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Analysis on the factors influencing layout for production-installation work of Free-form Concrete Panels in PCM mold (PCM mold 측면에서 FCP 생산-설치 레이아웃 영향요인 분석)

  • Lim, Jeeyoung;Lee, Donghoon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.121-122
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    • 2015
  • The demand on free-form buildings is gradually increasing, but there are several problems such as increased cost and construction duration, and decreased constructability at the construction phase upon construction of a building owing to the difficulty of member production-installation. To solve these problems, a technology to produce FCP using a CNC machine was developed. Basically, it delivers the information on a free-form building designed to the CNC machine, the shapes of RTM and PCM are created using the information delivered and FCP are produced with the RTM and PCM which act as forms. Since the construction duration and project cost are limited on site, the efficiency of FCP production-installation is significant for application of the technology. For it is almost impossible to change the production-installation layout and process once they are set in the construction phase, they should be carefully determined. Before the production-installation layout are established, it is necessary to analyze the factors that influence the duration. Thus, the study intends to analyze influence factors in PCM mold on estimation of the production-installation duration for FCP. According to the analysis of influence factors, a simulation model for estimation of the duration that changes depending on the constraint conditions can be built.

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Factory Production Management of Modular Units Using MFD 2019 (MFD 2019를 활용한 모듈러 유닛의 공장생산 관리)

  • Lee, Doo-Yong;Nam, Sung-Hoon;Lee, Jae-Sub;Jung, Dam-I;Kim, Kyoung-rai;Cho, Bong-Ho
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • 제35권6호
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    • pp.139-146
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    • 2019
  • The modular building system is a type of prefabricated construction method, and is an industrialized building system that transports, assembles, and completes a three-dimensional module manufactured in a factory to the site. The economics of a modular building system where 50 to 80% of the entire process takes place in a modular factory is dominated by productivity of the factory manufacturing process. Since the building of the module is finished by the combination of unit parts produced by each material, it is necessary to manage the process in each module unit. However, currently marketed process control programs do not reflect the features of these modular methods. In this paper, we introduce Modular Factory Design software(MFD 2019) that can make modular unit production plan which reflects production base(modular factory) and production target(application and number of modular units). In order to verify software compatibility and reliability, two production plans with different production methods were formulated and simulated.

A Study on the Generation of the Production Material Information of a Building Block and the Simulation of the Block Erection (선체 블록의 물량 정보 생성 및 블록 탑재 시뮬레이션에 관한 연구)

  • Lee K.Y.;Roh M.I.
    • Korean Journal of Computational Design and Engineering
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    • 제11권2호
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    • pp.115-127
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    • 2006
  • At the initial design stage, the generation process of the production material information of a building block and the simulation process of the block erection, which are required to perform the production planning and scheduling, have been manually performed by using 2D drawings, data of parent ships, and design experiences. To make these processes automatic, the accurate generation method of the production material information and the convenient simulation method of the block erection using the 3D CAD model, which was generated from the initial hull structural design system early developed by us, were proposed in this study. For this, a 3D CAD model for a whole hull structure was generated first, and the block division method for dividing the 3D CAD model into several building blocks was proposed. The generation method of the production material information for calculating the weight, center of gravity, painting area, joint length, etc. of a building block was proposed as well. Moreover, the simulation method of the block erection was proposed. Finally, to evaluate the efficiency of the proposed methods for the generation of the production material information and the simulation of the block erection, these methods were applied to corresponding processes of a deadweight 300,000 ton VLCC (Very Large Crude oil Carrier). As a result, it was shown that the production material information of a building block can be accurately generated and the block erection can be conveniently simulated in the initial design stage.

A Study on the theory and cases of Constructability for Building Projects -With Case Study Application in Japan- (건설공사의 Constructability 이론과 적용사례에 관한 연구 - 일본의 사례연구를 중심으로 -)

  • Kim, Jin-Ho;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • 제2권2호
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    • pp.157-164
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    • 2002
  • In this study, attempts to analyze the case study of production design were carried out through: 1) exploration of the factors influencing the interface between architectural and production design phases; 2)application of precast technologies. Building design and construction planning in Japan may be characterized by ample use of Production Design which extends over the whole projects phases. Taking a composite construction system for apartment buildings which allow for alternative combination of different technologies as a case study object, three projects have been chosen to analyze actual process of determining product sub-system and their specification. And the expectancies of this paper are that it can be used as efficient data for improvement of system to systematize Constructability(Buildability) in korea.

A Basic Study of Production and Installation Management of Free-form Concrete Molds (비정형 콘크리트 장식몰드 생산관리 기초연구)

  • Kim, Ki-ho;Kim, Do-Yeong;Jang, Duk-Bae;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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    • pp.112-113
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    • 2018
  • As the building becomes more sophisticated, indoors and outdoors exterior decoration of construction has been increased. However, it is very difficult to produce an FDM(Free-form Decorative Mold) that meets the requirements of quality, durability, and ease of installation, resulting in a high cost. Therefore, the objective of this study is basic research for economical production of FDM production technology while satisfying the above requirements. For this study, the authors analyze the details of the shape and requirements of the FDM, and the production details and processes that reflect the characteristics. The results of this study can utilize to develop algorithms for production and management of academically efficient FDM and can utilize to secure FDM production technology at commercial level.

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Study on Development of Steam Curing Method for In-situ production of Precast Concrete members (프리캐스트 콘크리트 부재의 현장생산용 증기 양생 방법 개발 연구)

  • Sung, Soojin;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 한국건축시공학회 2014년도 추계 학술논문 발표대회
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    • pp.71-72
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    • 2014
  • Green Frame is a building frame system to construct a column-beam structure using composite precast concrete members. To reduce the cost of producing precast concrete, in-situ production of members is required. However, when the structural members are produced on site, it needs a large space for production. So, "Just-In-Time" production method should be adopted. For Just-In-Time to be realized, the early strength of members should be ensured for them to be transported. Thus, steam curing to secure the early strength is applied in Green Frame. Yet, a large-scale steam curing system is not possible for in-situ production of precast concrete. A smaller steam curing system is needed. In this regard, the study is aimed to develop a new steam curing method applicable to the in-situ production of precast concrete.

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