• Title/Summary/Keyword: non-normal process capability indices

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A Study of Technology Trends for Effective Process Control under Non-Normal Distribution (비정규분포하에서의 효과적 공정관리를 위한 기술체계동향 연구)

  • Kim, Jong-Gurl;Um, Sang-Joon;Kim, Young-Sub;Ko, Jae-Kyu
    • Proceedings of the Safety Management and Science Conference
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    • 2008.11a
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    • pp.599-610
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    • 2008
  • It is an important and urgent issue to improve process capability in quality control. Process capability refers to the uniformity of the process. The variability in the process is a measure of the uniformity of output. A simple, quantitative way to express process capability, the degree of variability from target in specification is defined by process capability index(PCI). Almost process capability indices are defined under normal distribution. However, these indices can not be applied to the process of non-normal distribution including reliability. We investigate current research on the process of non-normal distribution, and advanced method and technology for developing more reliable and efficient PCI. Finally we suggest the perspective for future study.

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More Comments on Non-Normal Process Capability Indices : $C_{Np}$(U, V, W) (비정규 공정의 공정능력지수에 관한 고찰 : $C_{Np}$(U, V, W))

  • 김진수;김홍준
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.6
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    • pp.17-22
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    • 2002
  • In this paper, We consider some generalization of these five basic indices to cover non-normal distribution. The proposed generalizations are compared with the five basic indices. The results show that the proposed generalizations are more accurate than those basic indices and other generalization in measuring process capability. We compared an estimation methods by Clements with based on sample percentiles WVM to calculate the proposed generalization as an example The results indicated that Clements method is more accurate than percentile method, WVM in measuring process capability But the calculations of percentile method are easy to understand, straightforward to apply, and show be valuable used for applications.

A Study on a Measure for Non-Normal Process Capability (비정규 공정능력 측도에 관한 연구)

  • 김홍준;김진수;조남호
    • Proceedings of the Korean Reliability Society Conference
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    • 2001.06a
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    • pp.311-319
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    • 2001
  • All indices that are now in use assume normally distributed data, and any use of the indices on non-normal data results in inaccurate capability measurements. Therefore, $C_{s}$ is proposed which extends the most useful index to date, the Pearn-Kotz-Johnson $C_{pmk}$, by not only taking into account that the process mean may not lie midway between the specification limits and incorporating a penalty when the mean deviates from its target, but also incorporating a penalty for skewness. Therefore we propose, a new process capability index $C_{psk}$( WV) applying the weighted variance control charting method for non-normally distributed. The main idea of the weighted variance method(WVM) is to divide a skewed or asymmetric distribution into two normal distribution from its mean to create two new distributions which have the same mean but different standard distributions. In this paper we propose an example, a distribution generated from the Johnson family of distributions, to demonstrate how the weighted variance-based process capability indices perform in comparison with another two non-normal methods, namely the Clements and the Wright methods. This example shows that the weighted valiance-based indices are more consistent than the other two methods In terms of sensitivity to departure to the process mean/median from the target value for non-normal process.s.s.s.

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A STUDY ON PROCESS CAPABILITY INDICES FOR NON-NORMAL DATA

  • Kwon Seungsoo;Park Sung H.;Xu Jichao
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.159-173
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    • 1998
  • Quality characteristics on the properties of process capability indices (PCIs) are often required to be normally distributed. But, if a characteristic is not normally distributed, serious errors can result from normal-based techniques. In this case, we may well consider the use of new PCIs specially designed to be robust for non-normality. In this paper, a newly proposed measure of process capability is introduced and compared with existing PCIs using the simulated non-normal data.

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A New Measure of Process Capability for Non-Normal Process : $C_{psk}$ (비정규 공정에 대한 공정능력의 새로운 측도: $C_{psk}$)

  • 김홍준;송서일
    • Journal of Korean Society for Quality Management
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    • v.26 no.1
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    • pp.48-60
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    • 1998
  • This paper proposes a fourth generation index $C_{psk}$, constructed from $C_{psk}$, by introducing the factor|$\mu$-T| in the numerator as an extra penalty for the departure of the process mean from the preassigned target value T. The motivation behind the introduction of $C_{psk}$ is that when $T\neqM$ process shifts away from target are evaluated without respect to direction. All indices that are now in use assume normally distributed data, and any use of the indices on non-normal data results in inaccurate capability measurements. In this paper, a new process capability index $C_{psk}$ is introduced for non-normal process. The Pearson curve and the Johnson curve are selected for capability index calculation and data modeling the normal-based index $C_{psk}$ is used as the model for non-normal process. A significant result of this research find that the ranking of the six indices, $C_{p}$, $C_{pk}$, $C_{pm}$, ${C^*}_{psk}$, $C_{pmk}$, $C_{psk}$in terms of sensitivity to departure of the process median from the target value from the most sensitive one up to the least sensitive are $C_{psk}$, $C_{pmk}$, ${C^*}_{psk}$,$C_{pm}$, $C_{pk}$, $C_{p}$.

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Evaluation of Non - Normal Process Capability by Johnson System (존슨 시스템에 의한 비정규 공정능력의 평가)

  • 김진수;김홍준
    • Journal of the Korea Safety Management & Science
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    • v.3 no.3
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    • pp.175-190
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    • 2001
  • We propose, a new process capability index $C_{psk}$(WV) applying the weighted variance control charting method for non-normally distributed. The main idea of the weighted variance method(WVM) is to divide a skewed or asymmetric distribution into two normal distributions from its mean to create two new distributions which have the same mean but different standard deviations. In this paper we propose an example, a distributions generated from the Johnson family of distributions, to demonstrate how the weighted variance-based process capability indices perform in comparison with another two non-normal methods, namely the Clements and the Wright methods. This example shows that the weighted valiance-based indices are more consistent than the other two methods in terms of sensitivity to departure to the process mean/median from the target value for non-normal processes. Second method show using the percentage nonconforming by the Pearson, Johnson and Burr systems. This example shows a little difference between the Pearson system and Burr system, but Johnson system underestimated than the two systems for process capability.

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More Comments on Non-Normal Process Capability Indices : $C_{NP}$(U, V, W) (비정규 공정능력지수의 고찰 : $C_{NP}$(U, V, W))

  • Kim Hong Jun;Kim Jin Soo
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.371-377
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    • 2002
  • In this paper, We consider some generalization of these five basic indices to cover non-normal distribution. The proposed generalizations are compared with the five basic indices. The results show that the proposed generalizations are more accurate than those basic indices and other generalization in measuring process capability. We compared an estimation methods by Clements with based on sample percentiles, WVM to calculate the proposed generalization as an example. The results indicated that Clements method is more accurate than percentile method, WVM in measuring process capability. But the calculations of percentile method are easy to understand, straightforward to apply, and show be valuable used for applications.

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Proposal of a New Process Capability Index Based on Dollar Loss by Defects

  • Park, Seung-Wook
    • International Journal of Quality Innovation
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    • v.9 no.1
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    • pp.41-54
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    • 2008
  • The process capability indices have been widely used to measure process capability and performance. In this paper, we proposed a new process capability index which is based on an actual dollar loss by defects. The new index is similar to the Taguchi's loss function and fully incorporates the distribution of quality attribute in a process. The strength of the index is to apply itself to non-normal or asymmetric distributions. Numerical examples were presented to show superiority of the new index against $C_p$, $C_{pk}$, and $C_{pm}$ which are the most widely used process capability indices.

Measure and Assessment of Process Capability for Nonnormal Process Data (비정규 공정 데이터에 대한 공정능력의 측도 및 평가)

  • Kim, Hong-Jun;Song, Suh-Ill
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.594-609
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    • 1998
  • In this dissertation, a new process capability index $C_{psk}$ is introduced for non-normal process. The Pearson curve and the Johnson curve are selected for capability index calculation and data modeling the normal-based index $C_{psk}$ is used as the model for non-normal process. A significant result of this research find that the ranking of the seven indices, $C_p,\;C_{pk},\;C_{pm},\;C^{\ast}_{pm},\;C_{pmk},\;C_s,\;C_{psk}$ in terms of sensitivity to departure of the process median from the target value T=M from the most sensitive one up to the least sensitive are $C_{psk},\;C_{s},\;C_{pmk},\;C^{\ast}_{pm},\;C_{pm},\;C_{pk},\;C_p$. i.e, By the criteria adopted for evaluation of PCI's $C_{psk}$ is the most sensitive to the departure of the process median from target and $C_p$ is least

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Using percentage Nonconforming to evaluate Non-Normal Process Capability: Gamma Distributions (불량률의 측도로 비정규 공정능력의 평가: Gamma 분포)

  • 김홍준;김진수;송서일
    • Journal of Korean Society for Quality Management
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    • v.27 no.1
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    • pp.18-34
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    • 1999
  • This paper is a brief review of the different procedures that are available for fitting theoretical distributions to data. The use of each technique Is illustrated by reference to a distribution system which including the Pearson, Johnson and Burr functions. These functions can be used to calculate percent out of specification. Therefore, in this paper a new method for estimating a measure of process capability for Gamma distributed variable data proposed using the percentage nonconforming. Process capability indices combines with the percentage nonconforming Information can be used to evaluate more accurately process capability.

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