• Title/Summary/Keyword: MODAPTS

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A Study on the Structure of Time Unit and SIMO of MODAPTS and Development of High Task MODAPTS(HITMAT) (MODAPTS의 시간단위 및 동시동작의 구조와 High Task MODAPTS(HITMAP)의 개발에 관한 연구)

  • Park, Seong-Hak
    • Journal of Korean Society for Quality Management
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    • v.20 no.2
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    • pp.137-142
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    • 1992
  • MODAPTS has been widely used for establishing the standard time of manual works because of easy application of the system. However this system was developed based on MTM, winch was one of the low task standard. Also in this system, it usually becomes a cause of error in accuracy that all the simultaneous motions(SIMO) should be analyzed in the sequent motions of two hands. In order to improve the weak points of MODAPTS, the structure of time unit and SIMO of MODAPTS was researched, and HITMAP was developed on the basis of Work Factor System which was one of the high task standard. HITMAP is composed of 26 standard elements and it's time unit is MD(1MD=0.1 second) and MGSRMPS is the motion pattern of HITMAP. In this study HITMAP shows more than 95% of accuracy to WF. Therefor, it is expected that HITMAP can be used for the improvement of productivity and incentive systems.

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A Study on the Man-Hour Computation Based on MODAPTS in Automobile Assembly Line (MODAPTS 기반 자동차 조립공정 공수 산정에 관한 연구)

  • Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.23 no.1
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    • pp.65-70
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    • 2021
  • Domestic as well as global automobile manufacturers are making greater efforts in cost reduction to strengthen the competitiveness. In this study, we developed a program to effectively manage standard time of automobile assembly line, and confirm based on A-automobile factory data. For the purpose, we develop the system which is possible to manage standard time as well as calculate man-hour for automobile assembly line.

A Study on Work Measurement System Development Applying MODAPTS Technique (MODAPTS 기법을 이용한 작업시간 관리시스템에 관한 연구)

  • 신현표;송한상
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.16 no.27
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    • pp.43-49
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    • 1993
  • The purpose of this study is to develope a computer-generated work measurement system for creating and maintaining standard data as well as labor standards applying MODAPTS(Modular Arrangement of Predetermined Time Standards) technique. The system consists of three major parts. The first part is a work measurement program applying MODAPTS technique for work standards. The second part is a work scheduling program which calculate each operator's machine and job allocations, operation and load schedules, wage and wage incentives and direct labor costs etc. The last part is the case study application program for R-Instrument Manufacturing Industry. The whole system is programmed by dbase-Ⅲ and by pop-up mu for IBM PC compatibles.

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A study on the robot motion analysis by the ROBOT MODAPTS techhique (ROBOT MODAPTS기법에 의한 로보트의 동작분석에 관한 연구)

  • 권규식;이순요
    • Journal of the Ergonomics Society of Korea
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    • v.11 no.2
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    • pp.15-21
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    • 1992
  • This paper presents the ROBOT MODAPTS(Modular Arrangement of Predetermi- ned Time Standards) technique which can be applied to the robot motion analysis. Robot motions are easily divided into several movement activities and terminal activi- ties by means of the ROBOT MODAPTS technique Each link of robot arm is numbered such that finger is 1, hand is 2, elbow is 3, and so on. The robot motion time of each link is counted by multipling its given number to some time values observed at the finger movement. We can easily estimate robot teaching task time with this technique. This technique can be applied efficiently to establishing an adaptable robot motion ergonomically.

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Work factor system에 기초한 MODAPTS의 정확성 분석과 "high task MODAPTS"의 동작시간 설정에 관한 연구

  • 박성학
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1992.04b
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    • pp.559-568
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    • 1992
  • MODAPTS는 1966년 호주에서 MTM을 기초로 하여 개발되었으며, 이 시스템은 학습과 사용이 용이해서 널리 사용되고 있다. 그러나 본 논문의 연구결과, MODAPTS의 시간단위는 동작구간의 쇠대치를 기준으로 하고 MTM의 동작시간을 합성하여 설정된 것이 증명되었으며, MTM의 동작시간은 "낮은 과업 표준(Low Task Standard)"을 기준으로 하였기 때문에 MODAPTS는 그 정확성에 대하여 검증을 필요로 한다. 본 논문에서는 "높은 과업 표준(High Task Standard)"을 기준으로 하여 설정된 WF를 기초로 하여 MODAPTS의 구성과 정확성에 대하여 분석하였으며, "High Task MODAPTS"의 동작시간을 설정하였다. "High Task MODAPTS"(약칭 HITMAP)는 WF에 대한 정확도가 95%이상으로서 성과급용 표준시간 설정에 충분하므로 생산활동의 생산성을 측정하고 개선하는데 이바지할 것으로 기대된다.하므로 생산활동의 생산성을 측정하고 개선하는데 이바지할 것으로 기대된다.

A Study on the Material Supply Man-Hour Computation based on MODAPTS in Automobile Assembly Line (MODAPTS 기반 자동차 조립공정 부품공급 공수 산정에 관한 연구)

  • Jang, Jung-Hwan;Jang, Jing-Lun;Quan, Yu;Jho, Yong-Chul;Kim, Yu-Seong;Bae, Sang-Don;Kang, Du-Seok;Lee, Jae-Woong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.18 no.3
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    • pp.127-135
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    • 2016
  • Korean automobile industrial is in a difficult situation because of more competitive global market and lower demand. Therefore, domestic as well as global automobile manufacturers are making greater efforts in cost reduction to strengthen the competitiveness. According to statistical data, logistics cost in domestic manufacturers is higher than advanced countries. In this study, we developed program to effectively manage standard time of procurement logistics, and confirm based on A-automobile factory data. For the purpose, we develop the system which is possible to manage standard time as well as calculate man-hour. Program is not just for calculating and managing standard man-hour, scenarios analysis function will be added to calculate benefit while introduce logistics automated equipment. In this study we propose scenario using AGV instead of electric motor while move component. In the scenario analysis, job constitution is changed, and then we use system to compare the result. We can confirm standard man-hour is reduced from 22.3M/H to 14.3M/H. In future research, it is necessary scenario analysis function, and develop algorithm with realistic constraint condition.

Development of Door Trim Assembly System base on Digital Manufacturing Technology (디지털 제조기술 지원 도어트림 조립시스템 개발)

  • Park, Hong-Seok;Mun, Si-Hwan;Park, Sang-Kil;Choi, Hong-Won;Shin, Sang-Jong;Cha, Suk-Keun
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.4
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    • pp.242-253
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    • 2009
  • Nowadays, manufacturing industry has been making its effort not only for productivity elevation but also for cost reduction in order to survive in the global market which is more and more challenging. In this paper, the method for planning of digital manufacturing system is proposed and door trim assembly system is determined as the subject of our research. First of all, the process sequence is generated based on the product analysis. And, the static and dynamic relationships between system components are represented using IDEF0 and UML model. The working time is estimated through the regression analysis based on MODAPTS method. According to the system configuration strategy, initial concept system layout is implemented 3D virtual environment. The problems caused by bad working motions are detected and modified through the ergonomic analysis using RULA method. According to proposed procedure, digital door trim assembly system is implemented in DLEMIA.

A Study on the Applicability of PTS to Establish Standard Time for Agricultural Work of Korea

  • Park, Hee Sok
    • Journal of the Ergonomics Society of Korea
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    • v.34 no.2
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    • pp.145-149
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    • 2015
  • Objective: This study aims to analyze qualitatively if PTS methods are applicable to the agricultural works of Korea. Background: Many studies on setting standard time have been performed for manufacturing and service industries, not many studies on agricultural work have been carried out domestically and internationally. Method: MTM, MOST, Work Factor, MODAPTS were applied to some agricultural works, and limitations of each method were found out. Results: MTM was found to be more applicable than other methods, except for mental works. Conclusion: In general, many Korean agricultural works need squat postures, which are not taken into account in most of PTS methods. Continuous observation with stop watch is recommended for establishing the standard time for the agricultural works of Korea. Application: The information drawn from this study would be helpful to the farmer safety assurance system being established by Korean government.

A Visual Motion and Time Study Software, VITAMAX (비주얼 작업관리 소프트웨어, VITAMAX 개발에 관한 연구)

  • Choi, Seong-Hoon;Mo, Chang-Woo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.2
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    • pp.33-38
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    • 2010
  • To survive head-to-head competition, we should keep our labor productivities above those of other nations. However, our labor productivities are low compared to those of the developed countries. It is the well-known fact that we make up for the productivities with long work hours. Entering the line of developed nations safely and enjoying well-being age freely, we need to achieve high labor productivities without sacrificing work hours. What would be a fine solution? Back to the basics! Although it is important to enforce R&D on high-tech products, we should have so-called bluebird philosophy, being faithful to the basics and trying to find solutions at a stone's throw. Basics of basics may be unceasing improvement, establishing reasonable standard times, and maintaining them. To support going back to the basics, this thesis proposes VITAMAX, a motion and time study software. As VITAMAX stands for "Visual Improvement and Time Analysis for Maximizing Profits", it provides a simple and powerful visual tool which is useful for improving manual works and determining standard times. Since VITAMAX is based on the Microsoft Excel and VBA, it is very cost-effective and easy to use. VITAMAX may contribute to the profit increase of manufacturing companies, especially for the small and medium-sized enterprise.