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A Study on the Material Supply Man-Hour Computation based on MODAPTS in Automobile Assembly Line

MODAPTS 기반 자동차 조립공정 부품공급 공수 산정에 관한 연구

  • Jang, Jung-Hwan (Department of Industrial Engineering, INHA University) ;
  • Jang, Jing-Lun (Department of Industrial Engineering, INHA University) ;
  • Quan, Yu (Department of Industrial Engineering, INHA University) ;
  • Jho, Yong-Chul (Korea Port Training Institute Incheon) ;
  • Kim, Yu-Seong (KIA AUTOBILE Kwang-Ju Vehicle Manufacturing Engineering Team) ;
  • Bae, Sang-Don (KIA AUTOBILE Kwang-Ju Vehicle Manufacturing Engineering Team) ;
  • Kang, Du-Seok (KIA AUTOBILE Kwang-Ju Vehicle Manufacturing Engineering Team) ;
  • Lee, Jae-Woong (KIA AUTOBILE Kwang-Ju Vehicle Manufacturing Engineering Team) ;
  • Lee, Chang-Ho (Department of Industrial Engineering, INHA University)
  • 장정환 (인하대학교 산업경영공학과) ;
  • 장청윤 (인하대학교 산업경영공학과) ;
  • 전욱 (인하대학교 산업경영공학과) ;
  • 조용철 (한국항만연수원 인천연수원) ;
  • 김유성 (기아자동차 광주차량생기) ;
  • 배상돈 (기아자동차 광주차량생기) ;
  • 강두석 (기아자동차 광주차량생기) ;
  • 이재웅 (기아자동차 광주차량생기) ;
  • 이창호 (인하대학교 산업경영공학과)
  • Received : 2016.07.20
  • Accepted : 2016.09.19
  • Published : 2016.09.30

Abstract

Korean automobile industrial is in a difficult situation because of more competitive global market and lower demand. Therefore, domestic as well as global automobile manufacturers are making greater efforts in cost reduction to strengthen the competitiveness. According to statistical data, logistics cost in domestic manufacturers is higher than advanced countries. In this study, we developed program to effectively manage standard time of procurement logistics, and confirm based on A-automobile factory data. For the purpose, we develop the system which is possible to manage standard time as well as calculate man-hour. Program is not just for calculating and managing standard man-hour, scenarios analysis function will be added to calculate benefit while introduce logistics automated equipment. In this study we propose scenario using AGV instead of electric motor while move component. In the scenario analysis, job constitution is changed, and then we use system to compare the result. We can confirm standard man-hour is reduced from 22.3M/H to 14.3M/H. In future research, it is necessary scenario analysis function, and develop algorithm with realistic constraint condition.

Keywords

References

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Cited by

  1. MODAPTS 기반 자동차 조립공정 공수 산정에 관한 연구 vol.23, pp.1, 2016, https://doi.org/10.12812/ksms.2021.23.1.065
  2. MODAPTS 기반 자동차 조립공정 공수 산정에 관한 연구 vol.23, pp.1, 2016, https://doi.org/10.12812/ksms.2021.23.1.065