• Title/Summary/Keyword: Failure rate prediction

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A study of lifetime prediction of PV module using damp heat test (고온고습 시험을 이용한 실리콘 태양전지 모듈의 수명 예측 연구)

  • Oh, Won Wook;Kang, Byung Jun;Park, Nochang;Tark, Sung Ju;Kim, Young Do;Kim, Donghwan
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.63.1-63.1
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    • 2011
  • To analyze the phenomenon of corrosion in the PV module, we experimented damp heat test at $85^{\circ}C$/85% relative humidity(RH) and $65^{\circ}C$/85% RH for 2,000 hours, respectively. We used 30 mini-modules designed of 6inch one cell. Despite of 2,000 hours test, measured $P_{max}$ is not reached failure which is defined less than 80% compared to initial $P_{max}$. Therefore, we calculate proper curve fitting over 2,000 hours. Data less than 80% $P_{max}$ is found and B10 lifetime is calculated by the number of failure specimens and weibull distribution. Using B10 lifetime that the point of failure rate 10% and Peck's model, the predictable equation of lifetime was derived under temperature and humidity condition.

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Failure Prediction for an AZ31 Alloy Sheet during Warm Drawing using FEM Combined with Ductile Fracture Criteria (유한요소법과 연성파괴이론에 의한 AZ31합금 판재의 온간 드로잉 공정에서의 파단예측)

  • Kim, S.W.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.21 no.4
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    • pp.258-264
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    • 2012
  • The forming failure of AZ31 alloy sheet during deep drawing processes was predicted by the FEM and ductile fracture criteria. Uniaxial tensile tests of round-notched specimens and FE simulations were performed to calculate the critical damage values for three ductile fracture criteria. The critical damage values for each criterion were expressed as a function of strain rate at various temperatures. In order to determine the best criterion for failure prediction, Erichsen cupping test under isothermal conditions at $250^{\circ}C$ were conducted. Based on the plastic deformation histories obtained from the FE analysis of the Erichsen cupping tests and the critical damage value curves, the initiation time and location of fracture were predicted under bi-axial tension deformation. The results indicate that the Cockcroft-Latham criterion had good agreement with the experimental data. In addition, the FE analysis combined with the criterion was applied to another deep drawing process using an irregular shaped blank and these additional results were verified with experimental tests.

Prototype 모델 MDU의 신뢰도 예측

  • Kim, Joon-Yun;Jung, Hae-Seung;Lee, Jae-Deuk
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.203-210
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    • 2005
  • Prototype model of MDU(Master Data Unit), to be employed on KSLV-I, has been developed and tested being interfaced with other units. Before stepping into the development of engineering and flight model phases, we have carried out reliability prediction of prototype MDU in order to assure availability of the unit. This paper describes the method of reliability prediction of prototype MDU and prediction results based on MIL-HDBK-217F, 'Electronic Reliability Design Handbook'.

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Sensitivity Analysis of the 217PlusTM Component Models for Reliability Prediction of Electronic Systems (전자 시스템 신뢰도 예측을 위한 217PlusTM 부품모형의 민감도 분석)

  • Jeon, Tae-Bo
    • Journal of Korean Society for Quality Management
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    • v.39 no.4
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    • pp.507-515
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    • 2011
  • MIL-HDBK-217 has played a pivotal role in reliability prediction of electronic equipments for more than 30 years. Recently, RIAC developed a new methodology $217Plus^{TM}$which officially replaces MIL-HDBK-217. Sensitivity analysis of the 217Plus component models to various parameters has been performed and meaningful observations have been drawn in this study. We first briefly reviewed the $217Plus^{TM}$ methodolog and compared it with the conventional model, MIL-HDBK-217. We then performed sensitivity analysis $217Plus^{TM}$ component models to various parameters. Based on the six parameters and an orthogonal array selected, we have performed indepth analyses concerning parameter effects on the model. Our result indicates that, among various parameters, operating temperature and temperature rise during operation have the most significant impacts on the life of a component, and thus a design robust to high temperature is the most importantly required. Next, year of manufacture, duty cycle, and voltage stress are weaker but may be significant when they are in heavy load conditions. Although our study is restricted to a specific type of diodes, the results are still valid to other cases. The results in this study not only figure out the behavior of the predicted failure rate as a function of parameters but provide meaningful guidelines for practical applications.

Pump availability prediction using response surface method in nuclear plant

  • Parasuraman Suganya;Ganapathiraman Swaminathan;Bhargavan Anoop
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.48-55
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    • 2024
  • The safety-related raw water system's strong operational condition supports the radiation defense and biological shield of nuclear plant containment structures. Gaps and failures in maintaining proper working condition of main equipment like pump were among the most common causes of unavailability of safety related raw water systems. We integrated the advanced data analytics tools to evaluate the maintenance records of water systems and gave special consideration to deficiencies related to pump. We utilized maintenance data over a three-and-a-half-year period to produce metrics like MTBF, MTTF, MTTR, and failure rate. The visual analytic platform using tableau identified the efficacy of maintenance & deficiency in the safety raw water systems. When the number of water quality violation was compared to the other O&M deficiencies, it was discovered that water quality violations account for roughly 15% of the system's deficiencies. The pumps were substantial contributors to the deficit. Pump availability was predicted and optimized with real time data using response surface method. The prediction model was significant with r-squared value of 0.98. This prediction model can be used to predict forth coming pump failures in nuclear plant.

Failure Rate Estimation of MOV for Condition Monitoring of Surge Protective Devices (서지보호기의 상태 감시를 위한 MOV의 고장률 예측)

  • Kim, Dong Jin;Kim, Young Sun;Park, Jae Jun;Lee, Ki Sik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.9
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    • pp.1302-1307
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    • 2013
  • MOV(Metal Oxide Varistor) is the most important part of SPD(Surge Protective Device) which can protect electric facilities from an impulse current such as a lightning. So far, the fault of MOVs have decided only by surge count without considering magnitude of surge current and an amount of input energy. This paper proposed the fault prediction algorithm for the MOV using look up table made by surge count and input current data which have non-linear characteristics for input current and are estimated by high voltage experimental results. Proposed algorithm was proved by experiment on verification at a high voltage laboratory.

Evaluation and Prediction of Failure Factors by Quantification Theory(II) on Banking Slopes in Forest Road (수량화(數量化)II류(類)에 의한 임도(林道) 성토사면(盛土斜面)의 붕괴요인(崩壞要人) 평가 (評價) 및 예측(豫測))

  • Cha, Du Song;Ji, Byoung Yun
    • Journal of Korean Society of Forest Science
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    • v.88 no.2
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    • pp.240-248
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    • 1999
  • On the basis of data obtained from five forest roads collapsed due to a heavy rainfall of 1995 in Chunchon, Kangwon-do, this study was carried out to evaluate and predict the fill slope failure of forest roads with four factors of forest road structure and those of location condition by using Quantification theory(II). The results were summarized as follows ; In the structure factors of forest road, the fill slope failure was mainly occurred in longitudinal gradients less than $2^{\circ}$ or more than $4^{\circ}$, distance of surface-flow longer than 80m, fill slope length greater than 6m, and fill slope gradients steeper than $35^{\circ}$. In the factors of location condition, the failure was mainly occurred in ridge portion of road position, weathered rock and soft rock of constituent material, slope gradients in the range from $35^{\circ}$ to $45^{\circ}$, and concave and convex of longitudinal slope forms. The priority order for factors influencing on fill slope failure was ranked by fill slope length, constituent material, road position, and so on. And the rate of correct discrimination by analysis of fill slope failure was estimated at the high prediction of 86.5%.

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An Application of the HRA Methodology in PSA: A Gas Valve Station (PSA의 인간신뢰도분석 모델의 적용)

  • 제무성
    • Journal of the Korean Society of Safety
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    • v.15 no.4
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    • pp.150-156
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    • 2000
  • In this paper, the human error contributions to the system unavailability are calculated and compared to the mechanical failure contributions. The system unavailability is a probability that a system is in the failed state at time t, given that it was the normal state at time zero. It is a function of human errors committed during maintenance and tests, component failure rates, surveillance test intervals, and allowed outage time. The THERP (Technique for Human Error Rate Prediction), generally called "HRA handbook", is used here for evaluating human error rates. This method treats the operator as one of the system components, and human reliability is assessed in the same manner as that of components. Based on the calculation results, the human error contribution to the system unavailability is shown to be more important than the mechanical failure contribution in the example system. It is also demonstrated that this method is very flexible in that it can be applied to any hazardous facilities, such as gas valve stations and chemical process plants.ss plants.

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Service life prediction of CFRP bar for concrete reinforcement based on accelerated degradation tests (가속열화시험에 의한 콘크리트용 탄소섬유 강화플라스틱 바의 사용수명 예측)

  • Kwon, Young-Il;Kim, Seung-Jin;Lee, Hyoung-Wook
    • Journal of Applied Reliability
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    • v.9 no.2
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    • pp.71-80
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    • 2009
  • This paper discusses the service life prediction methods for CFRP bar for concrete reinforcement using accelerated degradation tests. The relationship between performance degradation and the rate of a failure-causing chemical reaction is assumed for the temperature accelerated degradation tests. Methods of obtaining acceleration factors and predicting service life of the CFRP bar using the degradation model are presented.

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Overview of the 217PlusTM, Electronic System Reliability Prediction Methodology (전기전자 시스템 신뢰성 예측 방법론 217PlusTM의 개요)

  • Jeon, Tae-Bo
    • Journal of Industrial Technology
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    • v.28 no.B
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    • pp.215-226
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    • 2008
  • MIL-HDBK-217 has widely been used for electronics reliability predictions. Recently, the $217Plus^{TM}$ has been developed by DoD RIAC and may replace MIL-HDBK-217. A overview of the $217Plus^{TM}$ has been performed in this paper. We first reviewed the overall concepts and reliability prediction procedures. We then explained the component models and the system level model with process grading concepts. Bayesian approach incorporating field data into the predicted failure rate is another feature of this methodology.

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