• Title/Summary/Keyword: Concrete Mixing

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Basic Mixing and Mechanical Tests on High Ductile Fiber Reinforced Cementless Composites (고인성 섬유보강 무시멘트 복합체의 기초 배합 및 역학 실험)

  • Cho, Chang-Geun;Lim, Hyun-Jin;Yang, Keun-Hyeok;Song, Jin-Kyu;Lee, Bang-Yeon
    • Journal of the Korea Concrete Institute
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    • v.24 no.2
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    • pp.121-127
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    • 2012
  • Cement has been traditionally used as a main binding material of high ductile fiber reinforced cementitious composites. The purpose of this paper is to investigate the feasibility of using alkali-activated slag and polyvinyl alcohol (PVA) fibers for manufacturing high ductile fiber reinforced cementless composites. Two mixture proportions with proper flowability and mortar viscosity for easy fiber mixing and uniform fiber dispersion were selected based on alkali activators. Then, the slump flow, compression, uniaxial tension and bending tests were performed on the mixes to evaluate the basic properties of the composites. The cementless composites showed an average slump flow of 465 mm and tensile strain capacity of approximately 2% of due to formation of multiple micro-cracks. Test results demonstrated a feasibility of manufacturing high ductile fiber reinforced composites without using cement.

Evaluation of Durability of Cement Matrix Replaced with Limestone Powder (석회석 미분말을 혼합한 시멘트 경화체의 내구성능 평가)

  • Woo-Sik Jang;Kwang-Pil Park
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.102-109
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    • 2024
  • In order to use limestone powder as a material for concrete, the mechanical and durability characteristics of cement matrices manufactured by varying the substitution rate were evaluated. In general, limestone powder did not contribute to the cement hydration reaction, so as a result of the compressive strength test of cement mortar using it, the compressive strength decreased as the substitution rate increased. However, as a result of evaluating the durability performance of cement mortar using limestone powder, such as chloride ion penetration resistance, carbonation resistance, and chemical attack resistance, small particles of limestone powder showed superior results compared to the unsubstituted control mortar due to the micro-filler effect of filling the fine pores inside the cement matrix. Therefore, limestone powder is expected to be used as an effective method for improving the durability of concrete. In this study, the durability was evaluated by changing the mixing amount of limestone powder to 0 %, 5 %, 10 %, and 15 %, but it is judged that it is necessary to study in more detail the effect on the durability by changing the end and mixing amount of limestone powder to various levels in the future.

The Development of Steel-plate Concrete Panels with Preplaced Lightweight Aggregates Concrete (프리플레이스트 경량골재 콘크리트를 사용한 합성형 구조모듈 제작 및 성능 평가)

  • Yoon, Jin Young;Kim, Jae Hong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.21-28
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    • 2017
  • The steel-plate concrete(SC) is used in a form of module assembly construction in the outer wall of nuclear-power plant and LNG containment. Since the steel-plate concrete modules are generally manufactured from the plant, the weight of SC has significantly effect on the total construction cost in the aspect of shipment. Therefore, the use of lightweight aggregates concrete(LWAC), which fill the inside of SC module can be a solution. However, the amount of used lightweight aggregates(LWA) is limited in the use of current concrete mixing process due to the concrete quality problems and it also determines the allowable minimum density of LWAC. In this research, the preplaced casting method is applied because of increasing the volume fraction of LWA significantly, which results from the producing process of pre-packing the LWA in the formwork and filling the interstitial voids between LWA using cement paste grout. The density and compressive strength of selected preplaced LWAC were $1,600kg/m^3$ and 30MPa and it was applied for the mock-up specimens of SC panel. It was used for the 3-point bending test for evaluating its structural performance. The results show that the preplaced LWAC can reduce the density of concrete with the adequate mechanical and structural performance.

Fundamental Properties of Low Strength Concrete Mixture with Blast Furnace Slag and Sewage Sludge (고로슬래그미분말 및 하수슬러지를 활용한 저강도 콘크리트의 기초적 물성)

  • Kwon, Chil Woo;Lim, Nam Gi
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.136-144
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    • 2013
  • In this study, in order to establish a plan that will enable safe use of renewable resources such as diverse industrial by-products and urban recycled materials, we conducted experiments that focused on flow, bleeding, compressive strength and environmental pollution evaluation to evaluate the material properties of low strength concrete using BFS and SS. In the case of low strength concrete using BFS and SS, blending of at least BFS 6000 within a 30% range regardless of the type of sand used was found to be the most effective approach for improving the workability by securing the minimum unit quantity of water, restraining the bleeding ratio and establishing compressive strength by taking account of the applicability at the work site. In particular, in view of the efficient use of SS, the optimal mixing condition was found to be the mixing of BFS 8000 with in the 30% range, not only for improving the workability restraining the bleeding ratio and establishing the compressive strength but also for application to the work site. Further, the results of tests on hazardous substance content and those of elution tests conducted on soil cement using SS indicated that all values satisfied the environmental standards without any harmful effects on the surrounding environment.

Durability and Strength of Dense Grate Permeable Concrete Using Silica sand and Flexible Alkyd Resin (유변성(油變性) 알키드 수지(樹脂)와 규사(硅砂)를 사용(使用)한 밀입도(密粒度) 투수(透水)콘크리트의 강도(强度) 및 내구특성(耐久特性))

  • Kim, In-Jung;Hong, Chang-Woo
    • Resources Recycling
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    • v.19 no.6
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    • pp.36-42
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    • 2010
  • Researches on resources recycling in the field of construction have made an extensive progress such as recycled aggregate of waste concrete and recycling of asphalt. On the other hand, there are almost never researches on pavement method with used waste frying oil. In South Korea, 0.2 million ton used waste frying oil is discharged every year. It is guessed that about 0.1 million ton used waste frying oil can be collected. If used waste frying oil is recycled, it is expected that disuse cost will be reduced and water pollution of rivers will be prevented. Therefore, the purpose of the study was to evaluate on mechanical features (strength, water resistance, chemical resistance, abrasion resistance, freezing and thawing resistance and permeable coefficient) whether dense graded permeable concrete mixing silica sand with flexible alkyd resin manufactured by making ester reaction with collected used waste frying oil to make alkyd resin could be applied to road pavement for non-roadway. The results of the study were as follows. In flexural strength, it had 1.6 times as much as road design standard 4.5MPa. In water resistance, chemistry resistance and freezing and thawing resistance, they had lack of strength in early age. As age went by, they didn't have large changes. And curing temperature had phenomenon of increase in strength at rather low temperature than high temperature by glass transition temperature of resin. Therefore, considering workability, strength and durability when it was applied to road pavement, it was reasonable that the mixing ratio of flexible alkyd resin was 10~15% in comparison with silica sand weight.

An Experimental Study on the Compressive Strength of High Strength Concrete According to Testing Condition (시험조건과 고강도콘크리트의 압축강도 관계에 관한 실험적 연구)

  • Chin, Young-Gil;Lee, Yong-Su;Kim, Kwang-Seo
    • Journal of the Korea Institute of Building Construction
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    • v.2 no.2
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    • pp.129-134
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    • 2002
  • The strength and durability of concrete are affected by various factors such as the quality of material, mixing ratio, construction, the method of cure, time elapsed. the condition of test and etc., it is very difficult to pre-estimate the strength of concrete with the use of experimental specimen. The domestic standard of specimen cylindrical type and its sizes are both l0cm$\times$20cm and 15cm$\times$30cm, which are prescribed in KS F2405, and the loading speed is prescribed to test with 2~3kgf/$\textrm{cm}^2$ per second. The loading speed should have great effect on the compressive strength, but in reality in the construction site sometimes the loading speed is applied so dubiously that the value of the compressive strength can be unreliable. And the cross sectional area of a specimen should be level and smooth, otherwise it can be broken at a lower stress than the real strength through the eccentric or intensive working of the load. Capping should be carried out in order to measure the strength correctly. And used for capping are various materials such as capping compound, cement glue, plaster, mechanical grinding and etc. In this study, therefore, I have carried out an experiment on the relationship among the loading speed, the ratio of height to diameter of specimen, the method of capping, and the compressive strength, for the efficient quality control of concrete structures. So this study has been purposed to provide some basic data that can be used effectively at construction sites.

Experimental study on Mechanical Properties and Optimum Mix Design of Sulfur-Rubber Concrete (SRC) (황(黃)-고무 콘크리트의 역학적(力學的) 특성(特性)과 최적배합비(最適配合比)에 관한 연구(硏究))

  • Na, Okpin;Lee, Jaesung
    • Resources Recycling
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    • v.22 no.1
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    • pp.20-28
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    • 2013
  • Recently, as the registration of vehicles increases, the utilization of the waste tires is emerging as environmental issues. Crumb rubber reproduced by scrap tires has been reused up to 25% in the construction field. The purpose of this paper is to investigate the mechanical properties of sulfur-rubber concrete (SRC) and to suggest the optimum mix design in terms of the compressive strength. Specimens were prepared with various mixing parameters: amount of sulfur, rubber, and micro-fillers. Two casting processes were also mentioned; dry process and wet process. The results mainly showed that the compressive strength of SRC decreased with an increment of rubber content. However, adding micro-filler and adjusting sulfur contents could improve the compressive strength of SRC. Optimum values of sulfur and rubber content were selected by workability and compressive strength of SRC. SRC can be applied to road constructions where high strength of concrete is not concerned, to wall panels that require low unit weight, to construction of median in highways to resist high impact load, and in sound barriers to absorb sound waves.

Effect of steel fibers on surface electric resistivity of steel fiber reinforced concrete for shield segment (강섬유보강 콘크리트 세그먼트의 강섬유가 표면전기저항에 미치는 영향)

  • Moon, Do-Young;Lee, Gyu-Phil;Chang, Soo-Ho;Bae, Gyu-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.13 no.6
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    • pp.557-569
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    • 2011
  • Steel Fiber Reinforced Concrete (SFRC) is widely used for tunnel structures such as shotcrete and segments. Corrosion of steel fibers and steel reinforcements may affect on the long-term durability of the concrete structures with steel fibers and reinforcement. Therefore, a study on the feasible method to evaluate corrosion possibility and permeability of the concrete structures is required. This experimental study examines the effect of steel fibers and internal reinforcement on the surface resistivity. Steel fiber mix ratio and corrosion of internal reinforcement were considered as variables. In the results, steel fibers significantly reduce the surface resistivity due to those conductive characteristic. In the case of 3% mix ratio, it was difficult to evaluate rate and permeability of corrosion due to the great reduction of resistivity by mixing of steel fibers.

A Study on Experiment for Improvement of Water Quality in Concrete Block Using Illite and TiO2 Powder (일라이트와 이산화티탄을 활용한 콘크리트 블록의 수질환경개선을 위한 실험연구)

  • Her, Jae-Won;Kang, Kyung-Soo;Kim, Young-Su
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.115-122
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    • 2018
  • In order to conduct the "A Study on Experiment for Improvement of Water Quality in Concrete Block Using illite and $TiO_2$ Powder", as a result of the preliminary mortar experiment, water quality purification characteristic test, pollution-resistance test, fish poison test, and the related KS-equivalent tests after manufacturing the actual concrete block, the following conclusion were deduced. As a result of the concrete block functional evaluation equivalent to KS, all the conditions showed higher compressive strength. Even though increase of absorption rate, according to illite replacement in vesicular structure, was expected as a problem, it was replaced after mixing with Titanium dioxide, and then Titanium dioxide was settled in large pores of illite so there was no problem in absorption rate.

Properties of Fire Resistance of High Strength Concrete Using Premixed-Cement Mixed with Synthetic Fiber (합성섬유 혼입 프리믹스시멘트 결합재를 사용한 고강도 콘크리트의 내화특성)

  • Hwang, Yin-Seong;Kim, Sung-Su;Jeon, Young-Su;Park, Chang-Soo;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.381-384
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    • 2008
  • This study investigated spalling prevention and fire resistance properties of the high strength concrete using pre-mixed cement containing fiber to prepare the method for the effective throwing of hybrid fiber. For result of a fire test, almost specimens were protected from fire except 15% of W/C. Totally, the pre-mixed cement containing fiber was favorable compared with passive mixing method for the spalling prevention. It is more effective to prevent spalling caused by fine diversion of fiber even in high strength concrete because it contained many corporate materials. Moreover, the temperature history of the side steel bar on the column test with pre-mixed cement containing fiber did not over 538$^{\circ}C$ which is the average for the standard of fire resistance performance.

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