• Title/Summary/Keyword: Complex injection

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Metal Injection Molding of Nanostructured W-Cu Composite Powders Prepared by Mechanical Alloying (기계적 합금방법으로 제조한 극초미세 조직의 W-Cu 복합분말의 금속사출성형 연구)

  • 김진천
    • Journal of Powder Materials
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    • v.5 no.2
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    • pp.145-153
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    • 1998
  • W-Cu alloy is attractive to thermal managing materials in microelectronic devices because of its good thermal properties. The metal injection molding (MIM) of W-Cu systems can satisfy the need for mass production of the complex shaped W-Cu parts in semiconductor devices. In this study, the application of MIM process of the mechanically alloyed (MA) W-Cu composite powders, which had higher sinterability were investigated. The MA W-Cu powders and reduction treated (RT) powders were injected by using of the multicomponent binder system. The multi-stage debinding cycles were adopted in $N_2$ and $H_2$ atmosphere. The isostatic repressing treatment was carried out in order to improve the relative density of brown parts. The brown part of RT W-Cu composite powder sintered at 110$0^{\circ}C$ had shown the higher sinterability compared to that of MA powder. The relative sintered density of all specimens increased to 96% by sintering at 120$0^{\circ}C$ for 1 hour. The relationship between green density and the sintering behavior of MA W-Cu composite powder was analyzed and discussed on the basis of the nanostructured characteristics of the MA W-Cu composite powder.

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Analysis of Perchlorate in Water Using Ion Chromatograph with Preconcentration (이온크로마토그래프를 이용한 수중의 퍼클로레이트 농축 및 분석)

  • Kim, Hak-Chul
    • Journal of environmental and Sanitary engineering
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    • v.21 no.4 s.62
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    • pp.29-38
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    • 2006
  • This study included the development of analytical method for determining perchlorate in water sample. The analytical condition was referred in EPA 314.0 method which use ion chromatography and the concentrator column was replaced by the guard column. Concentrating 10mL raw or treated water sample on to AGl6 guard column made it possible to get the LOD(Limit of Detection) of $0.73\;{\mu}g/L$. The total run time was 11 minutes and during run time next sample could be concentrated on AGl6 guard column. Compared to the Concentration method which needed manual operation, the Direct Injection method could screen the many water samples. The LOD of the Direct Injection method was higher and the sensitivity was lower than that of the Concentration method. The RSDs(Relative Standard Deviations) were lower than 2.5 % for peak height and 0.7 % for retention time in pre-concentration methods. This method Showed good reproducibility and reliability and it was thought the deviations of recovery value could be reduced by considering column capacity and making water sample homogeneous. Matrix Elimination could be done using the pre-concentration method if perchlorate were in complex matrix of sample.

Analysis of Filling in Injection Molding with Compressibility (압축성을 고려한 사출성형 충전과정에 관한 연구)

  • Han, Kyeong-Hee;Im, Yong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.5
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    • pp.735-745
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    • 1997
  • In this study, the compressibility of resin was considered in filling analysis to account for the possible packing type flow. A numerical simulation program employing a hybrid finite element/finite difference scheme was developed to solve Hele-Shaw flow of the compressible viscous fluid at non-isothermal conditions. To advance the melt front, a control volume approach was adopted. Thin complex 3-D shapes of cavities, runners, and sprues were discretized by employing triangular, cylindrical and/or rectangular strip elements. Mass conservation was applied to each control volume to solve for the pressure distribution. Directly applying a constant mass flow rate at the inlet removes calculation of the apparent pressure boundary conditions, resulting in better simulation condition. The Cross model was used to model viscosity and the Tait equation was employed to represent density as a function of temperature and pressure. The validity of the developed program was verified through comparisons with available data in the literature and the effect of compressibility on the pressure distribution was discussed. To reduce computation time, 1-D and 2-D elements were used instead of applying triangular elements and the numerical results were compared to each other.

Development of an Injection Nozzle and an Electromagnet Module for a MR Fluid Jet Polishing System (MR Fluid Jet Polishing 시스템을 위한 분사노즐 및 전자석 모듈 개발)

  • Lee, Jung-Won;Cho, Yong-Kyu;Ha, Seok-Jae;Shin, Bong-Cheol;Cho, Myeong-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.767-772
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    • 2012
  • Generally, abrasive fluid jet polishing system has been used for polishing of complex shape or freeform surface which has steep local slopes. In the system, abrasive fluid jet is injected through a nozzle at high pressure; however, it is inevitable to lose its coherence as the jet exits a nozzle. This problem causes incorrect polishing results because of unstable and unpredictable workpiece material removal at the impact zone. In order to solve this problem, MR fluid jet polishing method has been developed using a mixture of abrasive and MR fluid which can maintain highly collimated and coherent jet by applied magnetic field. Thus, in this study, an injection nozzle and an electromagnetic module, most important parts in the MR polishing system, were designed and verified by magnetic field and flow analysis. As the results of experiments, it can be confirmed that stable fluid jets for polishing were generated since smooth W-shapes and uniform spot size were observed regardless of standoff distance changes.

The Effect of Turbulence Model on the Flow Field and the Spray Characteristics (유동장 및 분무특성에 미치는 난류모델의 영향)

  • 양희천;유홍선
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.87-100
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    • 1997
  • The ability of turbulence model to accurately describe the complex characteristics of the flow field and the fuel spray is of great importance in the optimum design of diesel engine. The numerical simulations of the flow field and the spray characteristics within the combustion chamber of direct injection model entgine are performed to examine the applicability of turbulence model. The turbulence models used are the RNG $\varepsilon$ model and the modified $\varepsilon$ model which included the compressibility effect due to the compression/expansion of the charges. In this study, the predicted results in the quiescent condition of direct injection model engine show reasonable trends comparing with the experimental data of spray characteristics, i. e., spray tip penetration, spray tip velocity. The results of eddy viscosity obtained using the $\varepsilon$ model in the spray region is significantly larger than that obtained using the RNG $\varepsilon$ model. The application of the RNG model seems to have some potential for the simulations of the spray characteristics, e. g., spray tip penetration, spray tip velocity, droplets distribution over the $\varepsilon$ model.

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A Study on the Optimization of Multiple Injection Strategy for a Diesel Engine using Grey Relational Analysis and Linear Regression Analysis (선형 회귀 분석과 회색 관계 분석을 이용한 디젤엔진의 다단연료분사 제어전략 최적화 연구)

  • Kim, Sookyum;Woo, Seungchul;Kim, Woong Il;Park, Sangki;Lee, Kihyung
    • Journal of ILASS-Korea
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    • v.20 no.4
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    • pp.247-253
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    • 2015
  • Recently, the engine calibration technique has been much more complicated than that of the past engine case in order to satisfy the strict emission regulations. The current calibration method for the diesel engine which has an increasing market is both costly and time-consuming. New engine calibration method is required to develop for high-quality diesel engines with low cost and release it at the appropriate time. This study provides the optimal calibrating technique for complex engine systems using statistical modeling and numerical optimization. Firstly, it design a test plan based on Design of Experiments, a V-optimality methodology which is suitable looking for set-points, and determine the shape of test engine response. Secondly, it uses functions to make linear regression model for data analysis and optimization to fit the models of engines behavior. Finally, it generates the optimal calibrations obtained directly from empirical engine models using Grey Relational Analysis and compares the calibrations with data. This method can develop a process for systematically identifying the optimal balance of engine emissions.

Plan to build up a measurement system for rock physical properties monitoring during $CO_2$ injection ($CO_2$ 주입 암석물성 측정 장치 구축 방안)

  • Cho, Seong-Jun;Kim, Jung-Ho;Son, Jeong-Sul;Bang, Eun-Seok;Keehm, Young-Seuk;Synn, Joong-Ho
    • 한국지구물리탐사학회:학술대회논문집
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    • 2007.06a
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    • pp.303-306
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    • 2007
  • After Kyoto protocol took effect, many countries are making efforts to reduce $CO_2$ one of effective which is geosequestration. But a percentage of geosequestration in total research budget is very small and the priority order of research also is receded in Korea. As one of efforts to activate the research on geosequestration in field of geophysics, we proposed the plan to build up a measurement system for rock physical properties monitoring during $CO_2$ injection which will function as original technology. The system consists of two part, one of which is a data acquisition system based on seismic and complex resistivity tomographic measurement and the other of which is a tri-axial compressive system to realize the in-situ condition. And also developments of various inversion algorithms are proposed to interpret data qualitatively such as a inversion algorithm for confined cylindrical boundary, a joint inversion algorithm and a 4-D inversion algorithm.

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The Effect of Nitriding/DLC Coating on the High Cycle Fatigue Properties of Fe-3.0Ni-0.7Cr-1.4Mn-X Steel (Fe-3.0Ni-0.7Cr-1.4Mn-X강의 고주기피로특성에 미치는 질화/DLC코팅의 영향)

  • Jang, Jae Cheol;Kim, Song-Hee
    • Journal of the Korean institute of surface engineering
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    • v.49 no.6
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    • pp.587-594
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    • 2016
  • Various surface treatments and thin film coating processes on the surface of injection die steel have been developed to extend the life. Most of previous studies were mainly focused on investigating the wear and static bonding behavior of thin films. In this study complex surface treatments of DLC coating combined with ion nitriding were applied to increase fatigue life and wear resistance. Ion nitriding, DLC coating, and DLC coating following nitriding on the surface of Fe-3.0Ni-0.7Cr-1.4Mn-X steel were investigated to uncover the beneficial effect which is applicable to injection die. The effect of various surface treatments and coating conditions on high cycle fatigue resistance was studied. Surface morphology change during fatigue tests were observed with AFM. Fatigue life of the die steel increased by 10 to 1,000 times at the various level of stress amplitudes in the condition of DLC coating following the ion nitriding for 3 hrs comparing with the only DLC coated condition.

VSI FACTS Modeling Using Newton-Type Current Injection Method for Studying Power System Dynamics (전력시스템 동특성 해석을 위한 전압원 FACTS 기기의 Newton 전류 주입형 모델링에 관한 연구)

  • Park, Jung-Soo;Son, Kwang-M.;Jang, Gil-Soo
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.55 no.7
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    • pp.281-289
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    • 2006
  • Advanced controllers among Flexible AC Transmission System(FACTS) devices employ self-commutated switching converters, VSI (Voltage Sourced Inverters), as the synchronous voltage source. Such controllers are SSSC (Static Synchronous Series Compensator), STATCOM (Static Synchronous Compensator) and UPFC (Unified Power Flow Controller). UPFC is series-shunt combined controller. Its series and shunt inverters can be modeled as SSSC and STATCOM but the dependant relation between the inverters is very complex. For that reason, the complexity makes it difficult to develop the UPFC model by simply combining the SSSC and STATOM models when we apply the model for conventional power system dynamic simulation algorithm. Therefore, we need each relevant models of VSI type FACTS devices for power system analysis. This paper proposes a modeling approach which can be applied to modeling of VSI type FACTS devices. The proposed method using Newton-type current injection method can be used to make UPFC, SSSC, and STATCOM models. The proposed models are used for 2-area test system simulation, and the results verify their effectiveness.

Development of µ-PIM standard mold with exchangable insert core in order to manufacture micro pattern (마이크로 패턴 성형을 위한 인서트 코어 적용 µ-PIM 표준금형 개발에 관한 연구)

  • Park, Chi Yoel;Seo, Chan-Yoel;Kim, Yongdae
    • Design & Manufacturing
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    • v.11 no.3
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    • pp.29-34
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    • 2017
  • Increased demand for parts with micro-pattern structure made of metals, ceramics, and composites in various fields such as medical ultrasonic sensors, CT collimators, and ultra-small actuator parts. Micro powder injection molding (PIM) is a technology for manufacturing micro size, high volume, complex, precision, net-shape components from either metal or ceramic powder. In the present study, a standard mold with a variable insert core capable of producing various micro patterns was investigated. An injection molding test was performed on a standard mold using a line type micro-pattern core having an aspect ratio of 2, a slenderness ratio of 70, a pattern size of $200{\mu}m$, and a pattern spacing of $150{\mu}m$. During the filling process, the deformation of the mold with large aspect ratio and slenderness ratio was analyzed by the experiment and the numerical simulation according to the position of the gate. We proposed a mold structure that minimizes mold deformation by gate modification and enables uniform pattern filling behavior.