• Title/Summary/Keyword: repairable system

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Optimal Preventive Maintenance Policy for a Repairable System (수리 가능한 시스템에서의 최적 예방 보전 정책)

  • Ji Hwan Cha;Jong Tae Jung;Jae Joo Kim
    • Journal of Korean Society for Quality Management
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    • v.29 no.2
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    • pp.46-53
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    • 2001
  • In this paper, a preventive maintenance(PM) policy for a repairable system is considered. The failure rate model proposed by Park et at.(2000) is generalized by assuming that after each PM not only the PM slows down the degradation process of the system but also reduces down the system failure rate by a certain fixed amount. Long-run expected cost rate of the PM policy is derived and the properties of joint solution of the optimal PM period and optimal number of PM which minimizes the expected cost rate are obtained. Numerical examples for the case of a Weibull-type failure rate are given.

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An Algorithm to Determine the Spare Inventory Level of Finite Repairable-item Inventory System with Finite Number of Operating Items (유한가동제품을 가진 수리가능시스템의 여유제품수준의 결정)

  • Shin, Kyu-Chul;Kim, Jong-Soo;Hur, Sun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.48
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    • pp.15-23
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    • 1998
  • This paper concerns the problem of determining the spare inventory level for multi-echelon repairable-item inventory system with finite number of operating items. We consider the system which has several bases and a central depot. When an item fails, it is dispatched to a repair facility and, a spare, if available, is plugged in immediately. When the failed item is repaired, it is sent to the base and either is used to fill a backorder or is stored at a spare inventory point. Using queueing network, we develop an algorithm to find the spare inventory level which minimizes the total expected cost and, simultaneously, satisfies a specified minimum fill rate. The results of the algorithm clearly indicate that the algorithm successfully generate output with optimal solution.

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Optimal Provisioning Quantity Determination of Concurrent Spare Parts including Consumable Items and Repairable Items under the Availability Limitation (운용가용도 제약하에서 소모성부품과 수리순환부품이 혼재된 동시조달부품의 최적구매량 결정)

  • 오근태;김명수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.53-67
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    • 2000
  • In this paper we consider the CSP requirements determination problem of new equipment(machine) system. For the newly procured equipment systems, mathematical analyses are made for the system which is constructed with the consumable parts and the repairable parts to derive the associated CSP requirement determination model in mathematical expression. Based on these analyses, a mathematical model Is derived for making an optimal CSP requirement determination subject to the constraint of satisfying any given operational availability limitation. We assume that the failure of a part follows a Poisson process and the repair time has an exponential distribution. Firstly, the operational availability concept in CSP is defined and the relation between the general system availability and the operational availability is established. Secondly, the problem is formulated as the cost minimization problem that should satisfy the operational availability limitation, and then, using the generalized Lagrange multipliers method, the optimal solution procedure Is derived.

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A Bayesian Inference for Power Law Process with a Single Change Point

  • Kim, Kiwoong;Inkwon Yeo;Sinsup Cho;Kim, Jae-Joo
    • International Journal of Quality Innovation
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    • v.5 no.1
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    • pp.1-9
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    • 2004
  • The nonhomogeneous poisson process (NHPP) is often used to model repairable systems that are subject to a minimal repair strategy, with negligible repair times. In this situation, the system can be characterized by its intensity function. There have been many NHPP models according to intensity functions. However, the intensity function of system in use can be changed because of repair or its aging. We consider the single change point model as the modification of the power law process. The shape parameter of its intensity function is changed before and after the change point. We detect the presence of the change point using Bayesian methodology. Some numerical results are also presented.

Algorithm to Determine the Optimal Spare Inventory Level for Repairable-Item Inventory System (수리가능제품의 최적재고수준의 결정기법)

  • Kim, Jong-Soo;Shin, Kyu-Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.19 no.3
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    • pp.81-90
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    • 1993
  • This article concerns the problem of determining the optimal spare inventory level for multiechelon repairable-item inventory system. The system we are concerned has several bases and a central depot. When an item fails, it is dispatched to a repair facility and, a spare, if available, is plugged in immediately. When the failed item is repaired, it is sent to the base and either used to fill a backorder or stored at a spare inventory point. We develop an optimal algorithm to find the spare inventory level at each base spareswhich minimizes the total expected cost and, simultaneously, satisfies a specified minimum service rate. The algorithm is applied to examples with good results.

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An Introductory Study on Imperfect Maintenance Effect in Rolling Stocks

  • Kim, Jong-Woon;Han, Seok-Yun;Chung, Jong-Duk
    • International Journal of Railway
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    • v.1 no.2
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    • pp.59-63
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    • 2008
  • The maintenance effect is a peculiar factor applied to repairable systems such as rolling stocks. Conventional statistical analysis for failure times takes into account one of the two following extreme assumptions, namely, the state of the system after maintenance is either as "good as new" (GAN, perfect maintenance model) or as "bad as old" (BAO, minimal maintenance model). Most of the papers concerning the stochastic behavior of railroad systems assume two types of maintenance: perfect and minimal maintenance. However, Lee, Kim & Lee (2008) analyzed the failure data of a door system in Metro EMU and the effect of preventive maintenance was imperfect. It is seen that the imperfect maintenance is of great significance in practice. This article describes how to deal with the maintenance effect in reliability studies of rolling stocks. Maintenance policies under imperfect maintenance are described and the method is proposed to evaluate their performance.

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The Method of Determinating the Spare Inventory Level in the Repairable Munition System (수리가능한 군수품의 여유재고수준 결정기법)

  • Yu Hyeong-Geun;Kim Man-Sik;Kim Jong-Su
    • Journal of the military operations research society of Korea
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    • v.16 no.2
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    • pp.96-104
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    • 1990
  • This paper concerns the problem of deciding the rational spare inventory levels for efficient use of a limited defence budget and, at the same time, for enhancing the operation rate of equipement/weapons in the army. The system we are concerned has a finite number of repairmen at each base and the depot. After repair job has completed, the repaired items are returned to the base where they have originated. For the system, we identify the distribution of the total number of failed items which belong to a base and develope a method to find spare inventory levels of repairable items at each base to satisfy a specified minimum fill rate.

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An Algorithm to Determine the Spare Inventory Level for Repairable-Item Inventory System with Depot Spares (중앙창 재고를 가진 수리가능시스템의 최적해법)

  • Kim, Jong-Soo;Hur, Sun;Shin, Kyu-Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.3
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    • pp.387-396
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    • 1998
  • We consider the problem of determining the spare inventory level for a multiechelon repairable-item inventory system. Our model extends the previous results to the system which has an inventory at the central depot as well as at the several bases. We develop an algorithm to find spare inventory levels, which minimize the total expected cost and simultaneously satisfies a specified minimum service level. Comparisons of our algorithm with the simulation show that the algorithm is very accurate and efficient.

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Bayesian analysis of a repairable system subject to overhauls with bounded failure intensity

  • Preeti Wanti, Srivastava;Nidhi, Jain
    • International Journal of Reliability and Applications
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    • v.14 no.2
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    • pp.55-70
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    • 2013
  • This paper deals with the Bayesian analysis of the failure data of a repairable mechanical system subject to minimal repairs and periodic overhauls. The effect of overhauls on the reliability of the system is modeled by a proportional age reduction model and the failure process between two successive overhauls is assumed to be 2-parameter Engelhardt-Bain process (2-EBP). Power Law Process (PLP) model has a disadvantage which 2-EBP can overcome. On the basis of the observed data and of a number of suitable prior densities, point and interval estimation of model parameters, as well as quantities of relevant interest are found. Also hypothesis tests on the effectiveness of performed overhauls have been developed using Bayes factor. Sensitivity analysis of improvement parameter is carried out. Finally, a numerical application is used to illustrate the proposed method.

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