• Title/Summary/Keyword: recycled fine

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The Quality Properties of Quaternary Component Blended High Fluidity Concrete Using Industrial By-products for Carbon Neutrality (탄소중립을 위한 산업부산물 활용 4성분계 고유동 콘크리트의 품질특성)

  • Yong-Jic, Kim
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.4
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    • pp.506-513
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    • 2022
  • In this paper, as part of a study for carbon neutrality, the quality properties of quaternary component high-fluidity concrete, which significantly replaced up to 80 % of the cement usage by using three industrial by-products, were evaluated. As a result of the evaluation, even if a large amount of industrial by-products were replaced by more than 80 % of the amount of cement used, it was possible to obtain quality that satisfies the target performance in all concrete mix. In the case of flow properties, mechanical properties, and durability, compared to the existing standard concrete mix, the performance tends to decrease, but it is judged that the performance above the required performance level can be satisfied. When considered comprehensively, the quaternary component High-Fluidity Concrete with a large mixing amount of fine powder of blast furnace slag showed relatively good performance.

An Experimental Study on the Engineering Characteristics of Ternary Lightweight aggregate Mortar Using Recycling Water (회수수를 사용한 3성분계 경량 골재 모르타르의 공학적 특성에 관한 실험적 연구)

  • Lee, Jae-In;Bae, Sung-Ho;Kim, Ji-Hwan;Choi, Se-Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.1
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    • pp.48-55
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    • 2022
  • This study uses the recovered water as mixing water and artificial lightweight aggregate pre-wetting water as part of a study to increase the recycling rate and reduce greenhouse gas of the ready-mixed concrete recovered during the concrete transport process, and cement fine powder of blast furnace slag(BFS) and fly ash(FA). The engineering characteristics of the three-component lightweight aggregate mortar used as a substitute were reviewed. For this purpose, the flow, dry unit mass, compressive strength, drying shrinkage, neutralization depth, and chloride ion penetration resistance of the three-component lightweight aggregate mortar were measured. When used together with the formulation, when 15 % of BFS and 5 % of FA were used, it was found to be positive in improving the compressive strength and durability of the mortar.

Mock-up Crack Reduction Performance Evaluation of Blast Furnace Slag Concrete Mixed with Expansive and Swelling Admixture (팽창재와 팽윤제가 혼입된 고로슬래그 콘크리트 Mock-up의 균열 저감 성능평가)

  • Sang-Hyuck Yoon;Won-Young Choi;Chan-Soo Jeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.552-559
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    • 2023
  • The purpose of this study is to evaluate the crack reduction performance of blast furnace slag concrete mixed with expansive and swelling admixtures. As a basic performance test, various ingredients such as blast furnace slag fine powder (BFS), calcium sulfoaluminate (CSA), bentonite, and hydroxypropyl methyl cellulose (HPMC) were used, and the results showed that bentonite showed superior performance compared to HPMC. Afterwards, a MOCK-UP test was conducted to evaluate cracking and drying shrinkage according to the mixing ratio. As a result, when bentonite and a small amount of calcium phosphate were added, drying shrinkage was reduced and cracking was reduced. In particular, a cement mixture consisting of 30 % BFS, 1 % bentonite, and 1 % calcium phosphate showed optimal crack-free performance. It is believed that BFS concrete will contribute to compensating for shrinkage through continuous expansion activity and can be used for field applications.

Evaluation of Durability of Cement Matrix Replaced with Limestone Powder (석회석 미분말을 혼합한 시멘트 경화체의 내구성능 평가)

  • Woo-Sik Jang;Kwang-Pil Park
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.1
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    • pp.102-109
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    • 2024
  • In order to use limestone powder as a material for concrete, the mechanical and durability characteristics of cement matrices manufactured by varying the substitution rate were evaluated. In general, limestone powder did not contribute to the cement hydration reaction, so as a result of the compressive strength test of cement mortar using it, the compressive strength decreased as the substitution rate increased. However, as a result of evaluating the durability performance of cement mortar using limestone powder, such as chloride ion penetration resistance, carbonation resistance, and chemical attack resistance, small particles of limestone powder showed superior results compared to the unsubstituted control mortar due to the micro-filler effect of filling the fine pores inside the cement matrix. Therefore, limestone powder is expected to be used as an effective method for improving the durability of concrete. In this study, the durability was evaluated by changing the mixing amount of limestone powder to 0 %, 5 %, 10 %, and 15 %, but it is judged that it is necessary to study in more detail the effect on the durability by changing the end and mixing amount of limestone powder to various levels in the future.

Relationship between Carbonation Rate and Compressive Strength in Concrete with Unclear Local Aggregate Qualities (골재 지역 특성이 불분명한 콘크리트의 탄산화 속도 및 강도 상관성)

  • Jin-Won Nam;Hyeong-Ki Kim;Seung-Jun Kwon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.12 no.3
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    • pp.246-253
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    • 2024
  • When concrete with slag powder or fly ash is under an accelerated carbonation test at early age, a very complicated carbonation behavior occurs since several reactions covering cement hydration, pozzolanic reaction, and carbonation reaction occu simultaneously. In particular, fine and coarse aggregates with poor quality were used, the trend with strength development and carbonation behavior was not clear. In this study, concrete samples with three design strength grade(24 MPa, 27 MPa, and 30 MPa) were manufactured with different aggregates site(A, B, and C). Compressive strength test were performed considering curing ages(7 and 28 days), and the accelerated carbonation tests were performed for 8 weeks for evaluating carbonation rate. The relationship between compressive strength and carbonation rate was analyzed considering mix properties and the aggregate site conditions. In addition, the minimum cover depth satisfying intended service life was obtained through carbonation design based on Domestic Design Code, and the necessities for improving design parameters (direction coefficient and effective water-binder ratio) were suggested.

Application of Screenings by-product of Crushing Rock in Quarry as Lean Concrete Pavement (산업부산물인 스크리닝스의 활용도 증진을 위한 린콘크리트 적용성 평가)

  • Kang, Min-Soo;Lee, Kyung-Ha;Suh, Young-Chan;Kim, In-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.75-81
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    • 2012
  • In case of crushing rock to produce materials for lean concrete subbase layer in concrete pavement, natural sand is used for the gradation adjustment of aggregates, and the percentage of natural sand used is 30%~40% of the weight ratio of aggregate mix. The supply of natural sand that is used in lean concrete as a fine aggregate is getting harder due to the current of exhaustion of source, and the cost for the purchase of natural sand is included in the cost of roadway construction. This study, therefore, was conducted in order to resolve the exhaustion of materials and economize in construction expenditure by the application of screenings, which is by-product of crushing rock in quarry, as an alternative to natural sand. As a result of a comparative analysis on the application of screenings and natural sand with typical types of rock that is produced in domestic, which was conducted in the first year, It is found out that the use of screenings as a fine aggregate showed better unconfined compression strength. Verification of actual application of screenings was conducted in the second year, after test construction and follow-up investigation. The compressive strength, compaction density, settlement of screenings applied case was higher than that of natural sand. Thus, it is expected that application of screenings to construction in field will contribute to the cost saving, material recycling and the protection of environment.

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Evaluation of Bottom Ash on the Application for the Aggregate of Concrete (콘크리트용 골재로서의 Bottom Ash 활용성 평가)

  • Kim, Sang-Chel
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.2
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    • pp.105-115
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    • 2010
  • In this study, as one of solutions associated with the shortage of treatment area of industrial waste and the containment of its harmful components, the bottom ash which is known to be by-products of thermoelectric power plant was selected and its applicability for aggregate of concrete mixture was measured. Hardness test, sieve analysis, water-absorption test and SEM analysis were carried out to investigate the possibility of using bottom ash as a replacement of coarse and fine aggregate. Chemical analyses such as ignition loss test and X-ray incidence were carried out also. In addition, values for slump, strength, permeability, freeze and thaw, and carbonation were evaluated in terms of effects of replacement ratio of bottom ash. As the results, it was found that, though bottom ash is in short supply of fine particles and is in lack of cohesion, these problems can be solved by partially mixing with natural aggregates or improving in a process of production. In addition, bottom ash has not only advantage of durability but also acquirement of general compressive strengths in case that a certain proportion of natural aggregate is applied to mixture, in spite that unit water or chemical admixture should be increased to acquire good workability due to plenty of porosity.

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A Study on Trend for Recycling Technology of Waste Wood and Its Utilization as Lightweight Fine Aggregate (폐목재의 활용을 위한 기술동향 분석 및 경량잔골재로서의 활용방안에 관한 연구)

  • Choi, Jae-Jin;Moon, Seung-Kwon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.84-90
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    • 2012
  • Patents in Korea, Japan and the U.S. were searched at the Korea Intellectual Property Rights Information Service (KIPRIS) of Korea Institute of Patent Information using related keywords in order to analyze the trend of patents on the usage of waste wood. Materials on a total of 77 patents in Korea, 317 patents in Japan, and 316 patents in the U.S. that had been registered as patents as of Dec. 31, 2011 were collected. Among the collected materials, the patents rejected, expired, annulled, withdrawn and waived as well as those which had little relationship with waste wood were excluded and the 71 patents in Korea, 227 patents in Japan and 216 patents in the U.S. were finally selected for analysis. In addition, the properties of the mortar which used waste wood as an alternative for a part of the fine aggregate were tested as a basic study for the usage of waste wood as a lightweight aggregate for concrete. For the test, the waste wood of the pine tree was crushed, sifted through No. 8(2.4 mm) sieve, and then dried for 24 hours at $100{\pm}5^{\circ}C$. As it is known that some kinds of tree prevent the hardening of cement when the wood is mixed with cement, the crushed waste wood in this study was dipped in the water of $20^{\circ}C$, $50^{\circ}C$, $80^{\circ}C$ and $100^{\circ}C$ and then dried up before testing the properties of the mortar to examine the effect of the preliminary treatment of crushed waste wood.

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Engineering Performance of Extruded Fly Ash Cement Panel with Bottom Ash (잔골재로서의 바텀애시를 사용한 플라이애시 시멘트 압출경화체의 공학적 특성)

  • Lee, Myeong-Jin;Kim, Jin-Man;Han, Dong-Yeop;Choi, Duck-Jin;Lee, Keun-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.3 no.3
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    • pp.252-260
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    • 2015
  • The aim of this research is providing the fundamental data for treating and recycling the byproducts by using the wet processed bottom ash as a fine aggregate replacement for cement-based extruded panel. Although the cement-based extruded panel was used mainly as a cladding component with its high strength and outstanding durability, it was hardly spread because of low economic feasibility due to the high cost of additives or fibers which were used to achieve 14 MPa of flexural strength as a cladding material. As a solution of this drawback, by the previous research, it was possible to replace cement by fly ash up to 80 % by decreasing quality criteria with restricting the application to indoor purpose. In this research, based on the previous research, by using the bottom ash as a replacement of fly ash, improvement of shape retention performance is tried. As a result of the experiment on evaluating the optimum content and PSD of bottom ash, as the fineness modulus and content of bottom ash was increased, the extruding performance was decreased and penetration resistance was increased. Additionally, the optimum content and the maximum particle size was found as 20 %, and 0.3 mm, respectively.

Characteristics of Foam Concrete with Application of Mineral Admixture (무기혼화재 적용에 따른 기포콘크리트의 특성)

  • Kim, Sang-Chel;Kim, Yun-Tae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.97-106
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    • 2009
  • self-loading, various problems related to construction can be solved as well as the save of construction cost. Thus, this study has an aim of applying foam concrete to structural purpose by adding bottom ash as a reinforcing material like fine aggregate, in contrast to conventional non-structural usage such as soundproofing or insulating materials. In addition, it was evaluated in terms of unit volume weight, flow value, air void, water absorption and dosage of foam agent wether replacement of cement by granulated blast furnace slag or fly-ash has an effect on the material characteristics of foam concrete. As results of experiments, it can be found that the increase of fine aggregate ratio, that is to say, the increase of bottom ash results in the increase of unit volume weight, while decreasing air void and flow value. But, appropriate addition of bottom ash to foam concrete makes it easy to control a homogeneous and uniform quality in foam concrete due to less sensitive to bubbles. As the replacement ratio of mineral admixtures such as granulated blast furnace slag and fly-ash increases, as unit volume weight tends to decrease. In the meanwhile, serious effects were shown on fluidity of foam concrete when more than limit of replacement ratio was applied.

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