• 제목/요약/키워드: friction film

검색결과 473건 처리시간 0.031초

스크린 프린팅 기술을 적용한 피스톤 스커트의 브레이드 코팅공정에 관한 기초연구 - 사례연구 (A Basic Study on Blade Coating Process of Piston Skirt by Applying the Technology of Screen Printing - Case Study)

  • 전상명
    • Tribology and Lubricants
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    • 제26권2호
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    • pp.142-148
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    • 2010
  • The purpose of this study is to find how to be formed the wet film thickness during the low friction coating process for a piston skirt with application to the theory of screen printing. In other words, in this research, it is to derive the general expressions predicting the pressure under a blade and the volume of coating fluid passing through the blade edge. Using these expressions, it is to be approved that the current operation characteristics of a screen printing system to a sample blade coating process for low friction coating on a piston skirt can be quantitatively assessed.

MEMS 소자의 고체윤활박막으로 활용하기 위한 다이아몬드상 카본 박막의 트라이볼로지 특성 분석 (A Study on Tribological Properties of Diamond-like Carbon Thin Film for the Application to Solid Lubricant of MEMS Devices)

  • 최원석;홍병유
    • 한국전기전자재료학회논문지
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    • 제19권11호
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    • pp.1010-1013
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    • 2006
  • Hydrogenated Diamond-like carbon (DLC) films were Prepared by the radio frequency plasma enhanced chemical vapor deposition (RF PECVD) method on silicon substrates using methane $(CH_4)$ and hydrogen $(H_2)$ gas for the application to solid lubricant of MEMS devices. We have checked the influence of varying RF power on tribological properties of DLC film. We have checked their performance as two kinds of method such as FFM (Friction Force Microscope) and BOD (Ball-on Disk) measurement. The friction coefficients and the contact number of cycles to steady state decreased as the increase of RF power with FFM and BOD measurement, respectively.

DLC 박막 및 리소그래피 공정을 적용한 트라이볼러지 특성 연구 (Research on Tribology Characteristics Using DLC Thin Film and Lithography Processes)

  • 장태환;박진혁;김태규
    • 열처리공학회지
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    • 제36권6호
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    • pp.412-421
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    • 2023
  • As the demand for mechatronic systems and high performance increases in the machinery industry, the importance of improving friction characteristics is emphasized. During relative movement of objects, friction and wear occur on two surfaces in contact, and various methods are being designed to increase the lifespan and energy efficiency of machines. The energy increase effect using lubricants is a well-known method. In this study, a micro-sized rectangular grid pattern was produced by applying a precise micro-pattern photo lithography process. Rectangular grid patterns of the same shape and friction behavior according to the size of the pattern were produced in convex and concave shapes, and the tribological characteristics of each were analyzed.

접촉각 측정과 AFM/LFM을 이용한 불화 유기박막의 특성 평가 (Characterization of Fluorocarbon Thin Films by Contact Angle Measurements and AFM/LFM)

  • 김준성;차남구;이강국;박진구;신형재
    • 마이크로전자및패키징학회지
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    • 제7권1호
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    • pp.35-40
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    • 2000
  • Teflon-like fluorocarbon thin film was deposited on various substrates by vapor deposition using PFDA (perfluorodecanoic acid). The fluorocarbon films were characterized by static/dynamic contact angle analysis, VASE (Variable-angle Spectroscopic Ellipsometry) and AFM/LFM (Atomic/Lateral Force Microscopy). Based on Lewis Acid/Base theory, the surface energy ($S_{E}$) of the films was calculated by the static contact angle measurement. The work of adhesion (WA) between de-ionized water and substrates was calculated by using the static contact data. The fluorocarbon films showed very similar values of the surface energy and work of adhesion to Teflon. All films showed larger hysteresis than that of Teflon. The roughness and relative friction force of films were measured by AFM and LFM. Even though the small reduction of surface roughness was found on film on $SiO_2$surface, the large reduction of relative friction farce was observed on all films. Especially the relative friction force on TEOS was decreased a quarter after film deposition. LFM images showed the formation of "strand-like"spheres on films that might be the reason far the large contact angle hysteresis.

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전통악기 음향판의 양면도장이 음향성에 미치는 영향 (Effects of Double Surfaces Finishing on Acoustical Properties of Soundboard for Traditional Musical Instruments)

  • 정희석;유태경;권주용
    • Journal of the Korean Wood Science and Technology
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    • 제26권4호
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    • pp.26-33
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    • 1998
  • Acoustical properties of chestnut and paulownia woods have been determined in four film thicknesses of oriental lacquering and cashew varnishing on double surfaces of soundboard to elucidate effects of finishing. Accelerometer was attached to the specimen at one third position from one end, and specimen was hit by the impact hammer at one third position from opposite end. Data were processed by vibration analyzer. The ratio of axial-to-transverse sound velocity of untreated specimens of chestnut and paulownia were 3.25 and 5.34, respectively. Natural frequency, specific Young's modulus, acoustical coefficient, sound velocity, damping of sound radiation(DSR) and acoustical converting efficiency(ACE) decreased by oriental lacquering and cashew varnishing for both species. Damping of internal friction of chestnut decreased by oriental lacquering and cashew varnishing, but that of paulownia increased. Natural frequency. specific Young's modulus, acoustical coefficient, sound velocity, and DSR decreased with increased film thickness of both finishing materials. However, damping of internal friction and ACE showed irregular tendency with increased film thickness. Acoustical properties of cashew varnished chestnut specimen were better than those of oriental lacquered specimen. Acoustical properties of oriental lacquered paulownia specimen were better than those of cashew varnished specimen.

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Transient analysis of lubrication with a squeeze film effect due to the loading rate at the interface of a motor operated valve assembly in nuclear power plants

  • Jaehyung Kim;Sang Hyuk Lee;Sang Kyo Kim
    • Nuclear Engineering and Technology
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    • 제55권8호
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    • pp.2905-2918
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    • 2023
  • The valve assembly used in nuclear power plants is important safety-related equipment. In the new standard, the physical attributes are measured using a valve diagnosis test, which is used in the expansion to other non-tested valves using a quantitative test-basis methodology. With a motor-operated actuator, the state of stem's lubrication is related to physical attributes such as the stem factor and the friction coefficient. This study analyzed the numerical transient of fluid and solid lubrication with a squeeze film effect due to the loading rate on the stem and the stem nut using the experimental data. The differential equation that governs the motion mechanism of the stem and stem nut is established and analyzed. The flow rate, the fluid and the solid contact forces are calculated with the friction coefficient. Finally, we found that a change in the friction coefficient results from a change of the shear force in the solid contact mode during the interchange process between the solid contact mode and the fluid contact mode. The qualitative understanding of the squeeze film effect is expanded quantitatively for forces, thread surface distance, velocity, and acceleration, with consideration of the metal solid contact and fluid contact.

고속전철용 소결 복합재의 마찰 특성평가 (The Brake Performance of Sintered Friction Materials Developed for High Speed Trains)

  • 정소라;홍의석;장호
    • Tribology and Lubricants
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    • 제23권6호
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    • pp.266-271
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    • 2007
  • The brake performance of sintered friction materials for the high speed train was studied. In this study, newly developed sintered materials based on copper were compared with the commercial products for high speed trains. They were tested on a 1/5 scale dynamometer using low carbon steel disks. Effectiveness, fade, and recovery tests were carried out to examine friction performance and the change of disk thickness variation (DTV) during brake applications and noise propensity were also evaluated. Results showed that the two sintered friction materials exhibit similar friction coefficients and braking performance, whereas the newly developed friction material was superior in terms of DTV generation and noise propensity to the commercial friction material. The improvement of the newly developed friction material was attributed to the high graphite content which reduced the stick-slip phenomena and prevented uneven disk wear by producing friction films on the counter disk.

마찰을 고려한 포일 저널베어링의 정특성 해석 (The Static Performance Analysis of Foil Journal Bearings Considering Coulomb friction)

  • 김경웅;이동현;김영철
    • Tribology and Lubricants
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    • 제24권6호
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    • pp.378-385
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    • 2008
  • In foil bearings, the friction between bumps and their mating surfaces is the major factor which exerts great influence on the bearing performance. From this point of view, many efforts have been made to improve the understanding of the influence of the friction on the foil bearing performance by developing a number of analytical models. However, most of them did not consider the hysteretic behavior of the foil structure resulting from the friction. The present work developed the static structural model in which hysteretic behavior of the friction was considered. The foil structure was modeled using finite element method and the algorithm which determines the conditions of the contact nodes and the directions of the friction forces was used to take into account the friction. The developed model was integrated into the foil bearing prediction code to investigate the effects of the friction on the static performance of the bearing. The results of analysis show that multiple static equilibrium positions are presented for the one static load under the influence of the friction, inferring its great effects on the dynamic performance. However, the effect of friction on the minimum film thickness which determines load capacity of the bearing is negligible.

Poly(ethylene Terephthalate) 필름의 표면모폴로지와 표면특성 (The Surface Morphology and Characteristics of Poly (ethylene Terephthalate) Film)

  • 강인숙;문미화;나종주
    • 한국의류학회지
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    • 제34권11호
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    • pp.1880-1888
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    • 2010
  • This study was a preliminary investigation of the influence of surface characteristics of substrates on the detergency of particulate soil. A PET film was surface modified with NaOH and DMF for different times. The surface morphology of the film was scanned by AFM and the surface energies were calculated from the measured contact angles between several solutions and film based on a geometric mean and the Lewis acid base method. The surface morphology of the PET film treated with NaOH and DMF became more etched and swelled with an increased treatment time, respectively. The surface roughness and surface area of film treated with NaOH enlarged with increased treatment time. However, the coefficient of friction of film treated with NaOH and coefficient of friction, surface roughness, and surface area of film treated with DMF increased and then decreased with increased treatment time. The contact angle of film treated with DMF decreased with increased treatment time in water and surfactant solution; however, the effect of treatment time on the contact angle was different in both solutions for film treated with NaOH. By the treatment of PET film with NaOH and DMF, the polar group of the surface energy increased and the nonpolar group decreased; however, the change of total surface energy was not significant.

미세유동의 경계면 특성을 적용한 엔진 마찰 손실 연구 (A Study on Friction Loss of Engine using Microfluidics Approach)

  • 박초희;김보흥
    • 대한기계학회논문집B
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    • 제38권12호
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    • pp.1035-1042
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    • 2014
  • 엔진 마찰 저감은 엔진 개발의 중요한 항목이 되어왔다. 엔진의 기계적 마찰 손실 중 피스톤계의 마찰이 40~55%에 해당하고, 피스톤 부분의 마찰을 제거할 수 있다면 투입되는 전체 에너지의 5% 정도 향상시킬 수 있다. 엔진의 마찰 손실을 감소시키기 위해서 각 요소에서의 마찰 수준, 이에 영향을 미치는 인자에 대한 분석 및 다른 엔진들과의 비교분석이 필요하다. 하지만 기존 연구에서 마찰이 발생하는 윤활막의 연구들이 유체역학 바탕의 모델링에서 수행해 왔으나, 피스톤계의 윤활막이 크게는 마이크로에서 작게는 나노단위의 영역에 해당하므로 분자들간의 상호관계를 고려할 필요가 있다. 따라서, 본 연구에서는 엔진 실린더 라이너를 따라 형성하는 유막의 운동을 미시적으로 접근하여 분자들간의 상호작용에 따른 마찰변화를 제시하고자 한다.