• Title/Summary/Keyword: extensional viscosity

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3-D Flow Analysis for Compression Molding of Fiber-Reinforced Polymeric Composites with Ratio of Extensional & Shear Viscosity (인장 및 전단점성비를 고려한 섬유강화 플라스틱 복합재의 압축성형에 있어서 3차원 유한요소해석)

  • 조선형;윤두현;김형철;김이곤
    • Composites Research
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    • v.12 no.1
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    • pp.11-18
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    • 1999
  • The compression molding is widely used in the automotive industry to produce products that are large, thin, lightweight and stiff. The molded product is formed by squeezing a fiber-reinforced plastic composites. During a molding process of fiber reinforced thermoplastic composites, control of filling patterns in mold, orientation and distribution of fibers are needed to predict the effects of molding parameters on the flow characteristics. It is the objective of this paper to develop an isothermal compression molding simulation that can handle both thin and thick charges and motion of the flow front, and can predict pressure distributions and accurate velocity gradients. The composites are treated as an incompressible Newtonian fluid. The effects of slip parameter $\alpha$ and extensional/shear viscosity ratio $\zeta$ on the mold filling parameters are also discussed.

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The Effect of Extensional Flow on the Morphology of Polyblends Containing a Liquid Crystalline Polymer (액정고분자를 포함한 고분자 블렌드의 형구학적 성질에 대한 신장유동의 효과)

  • 조길원
    • The Korean Journal of Rheology
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    • v.9 no.3
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    • pp.111-117
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    • 1997
  • 대표적인 신장유동의 하나인 방사공정을 통해 액정고분자를 포함한 블렌드 섬유의 신장유동의 특성과 형구학적 성질간의 관계를 고찰하였다. 신장유동에 의해 분산상인 액정 고분자는 미세섬유구조를 바뀌었고 압출온도가 높을수록 더욱 발달된 미세섬유구조를 가졌 다. 이러한 분산상의 미세구조 변화에 대한 설명은 블렌드의 신장유동특성을 나타내는 신장 점도비로서 가능하였다. 즉, 압출온도가 높을수록 방사사선에서 신장변형률속도가 z지고 신 장점도비가 작아지므로 분산상의 신장변형이 더 많이 되었다고 판단된다. 방사이전의블렌드 내의 분산상은 압출온도를달리하여도 모두 구형으로 존재함을 발견하였고 이사실로부터 분 산상의 미세섬유구조는 방사사선에서의 신장변형에 의해 주로 이루어졌음을 확인하였다.

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Drop formation of Carbopol dispersions displaying yield stress, shear thinning and elastic properties in a flow-focusing microfluidic channel

  • Hong, Joung-Sook;Cooper-White, Justin
    • Korea-Australia Rheology Journal
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    • v.21 no.4
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    • pp.269-280
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    • 2009
  • The drop formation dynamics of a shear thinning, elastic, yield stress ($\tau_o$) fluid (Carbopol 980 (poly(acrylic acid)) dispersions) in silicone oil has been investigated in a flow-focusing microfluidic channel. The rheological character of each solution investigated varied from Netwonian-like through to highly non-Newtonian and was varied by changing the degree of neutralization along the poly (acrylic acid) backbone. We have observed that the drop size of these non-Newtonian fluids (regardless of the degree of neutralisation) showed bimodal behaviour. At first we observed increases in drop size with increasing viscosity ratio (viscosity ratio=viscosity of dispersed phase (DP)/viscosity of continuous phase (CP)) at low flowrates of the continuous phases, and thereafter, decreasing drop sizes as the flow rate of the CP increases past a critical value. Only at the onset of pinching and during the high extensional deformation during pinch-off of a drop are any differences in the non-Newtonian characteristics of these fluids, that is extents of shear thinning, elasticity and yield stress ($\tau_o$), apparent. Changes in these break-off dynamics resulted in the observed differences in the number and size distribution of secondary drops during pinch-off for both fluid classes, Newtonian-like and non-Newtonian fluids. In the case of the Newtonian-like drops, a secondary drop was generated by the onset of necking and breakup at both ends of the filament, akin to end-pinching behavior. This pinch-off behavior was observed to be unaffected by changes in viscosity ratio, over the range explored. Meanwhile, in the case of the non-Newtonian solutions, discrete differences in behaviour were observed, believed to be attributable to each of the non-Newtonian properties of shear thinning, elasticity and yield stress. The presence of a yield stress ($\tau_o$), when coupled with slow flow rates or low viscosities of the CP, reduced the drop size compared to the Newtonian-like Carbopol dispersions of much lower viscosity. The presence of shear thinning resulted in a rapid necking event post onset, a decrease in primary droplet size and, in some cases, an increase in the rate of drop production. The presence of elasticity during the extensional flow imposed by the necking event allowed for the extended maintenance of the filament, as observed previously for dilute solutions of linear polymers during drop break-up.

A Study on Rheological Properties of Polypropylene/Polycarbonate Blends (폴리프로필렌/폴리카보네이트 블렌드의 유변학적 성질에 관한연구)

  • 이재식
    • The Korean Journal of Rheology
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    • v.8 no.2
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    • pp.119-128
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    • 1996
  • 폴리프로필렌(PP)/폴리카보네이트(PC) 블렌드의 유변학적 고찰을 통해 블렌드의 수 축현상과 분상상의 변형의 연관성을 연구했다. 블렌드의 수축현상은 압축과정에서 변형됐던 분산상이 고온에서 다시 원래의 무변형 상태로 복귀하면서 나타나는 탄성변형의 풀림으로 추정되고 압출팽윤의 데이터와도 부합된다. 압출온도를 최대한 낮게 해서(25$0^{\circ}C$) 제조한 블 렌드의 경우가 최대한 높게 한 경우 (29$0^{\circ}C$)보다 수축이더 큰 사실을 설명하기 위하여 순수 PC와 PP의 전단점도비와 신장점도비를 측정 비교한 결과 두 값이 공히 높은 온도의 경우 가 오히려 작게 되어 점성에 의한 분산상의 전단변형이나 신장변형이 수축의 원인이 아니라 는 것을 알아다. 한편 법선응력과 전단응력의 데이터로부터 얻은 물질풀림시간의 비는 낮은 온도의 경우가 작아서 수축현상이 분산상의 탄성에 의한 변형이라는 것을 확인했다.

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A Rheological/Morphological Study on the Blends of Thermotropic Liquid Crystalline Polymers and Thermoplastic Polymers (열방성 액정고분자와 열가소성 고분자 블렌등의 유변학적/형구학적 연구)

  • 정병준
    • The Korean Journal of Rheology
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    • v.8 no.2
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    • pp.92-102
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    • 1996
  • 두 종류의 열방성 액정고분자와 세종류의 엔지니어링 고분자와의 블렌드들에 대해 유변학적/형구학적 연구를 한 결과 블렌드의 유동거동과 물성이현저히 다른 두 그룹으로 나 뉘어짐을 발견하였다. 즉 연속상의 조업온도가 분산상의 전이온도보다 높은 그룹A에 속하 는 블렌드의 전단점도/신장점도는 액정고분자를 첨가할수록 첨가할수록 감소하고 블렌드의 신장점도는 연속상의 그것처럼 신장변형률속도가 커질수록 증가하였다. 또한 분산상의 점도 가 연속상의 그것보다 작아서 분산상이 미세섬유구조의 형태로 존재하였다. 이와 대조적으 로 연속상의 조업온도가 액정고분자의 전이온도보다 낮은 그룹 B에 속하는 블렌드는 반대 의 거동을 보였고 분산상의 미세섬유구조가 존재하지 않았다. 그러나 연신변형이 주가 되는 방사공정을 거치면 그룹A와 B블렌드 공히 분산상이 비슷한 미세섬유구조의 형태로 존재하 고 기계적 성질도 크게 향상되는 결과를 보였다. 이는 블렌드내의 신장유동이 분산상의 섬 유구조형상에 결정적 역할을 하기 때문이라 판단된다.

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Toward the computational rheometry of filled polymeric fluids

  • Hwang, Wook-Ryol;Hulsen Martien A.
    • Korea-Australia Rheology Journal
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    • v.18 no.4
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    • pp.171-181
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    • 2006
  • We present a short review for authors' previous work on direct numerical simulations for inertialess hard particle suspensions formulated either with a Newtonian fluid or with viscoelastic polymeric fluids to understand the microstructural evolution and the bulk material behavior. We employ two well-defined bi-periodic domain concepts such that a single cell problem with a small number of particles may represent a large number of repeated structures: one is the sliding bi-periodic frame for simple shear flow and the other is the extensional bi-periodic frame for planar elongational flow. For implicit treatment of hydrodynamic interaction between particle and fluid, we use the finite-element/fictitious-domain method similar to the distributed Lagrangian multiplier (DLM) method together with the rigid ring description. The bi-periodic boundary conditions can be effectively incorportated as constraint equations and implemented by Lagrangian multipliers. The bulk stress can be evaluated by simple boundary integrals of stresslets on the particle boundary in such formulations. Some 2-D example results are presented to show effects of the solid fraction and the particle configuration on the shear and elongational viscosity along with the micro-structural evolution for both particles and fluid. Effects of the fluid elasticity has been also presented.

Simulations of pendant drop formation of a viscoelastic liquid

  • Davidson Malcolm R.;Harvie Dalton J.E.;Cooper-White Justin J.
    • Korea-Australia Rheology Journal
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    • v.18 no.2
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    • pp.41-49
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    • 2006
  • A modified Volume-of-Fluid (VOF) numerical method is used to predict the dynamics of a liquid drop of a low viscosity dilute polymer solution, forming in air from a circular nozzle. Viscoelastic effects are rep-resented using an Oldroyd-B model. Predicted drop shapes are compared with experimental observations. The main features, including the timing of the shape evolution and the 'bead-on-a-string' effect, are well reproduced by the simulations. The results confirm published conclusions of the third author, that the deformation is effectively Newtonian until near the time of Newtonian pinch-off and that the elastic stress becomes large in the pinch region due to the higher extensional flow there.

Macroscopic Breakup Characteristics of Water Gel Simulants with Triplet Impinging Spray Jet (젤 모사 추진제 삼중 충돌 분사 제트의 거시적 분열 특성 연구)

  • Hwang, Tae-Jin;Lee, In-Chul;Koo, Ja-Ye
    • Journal of ILASS-Korea
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    • v.15 no.3
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    • pp.109-114
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    • 2010
  • The implementation of gelled propellants systems offers high performance, energy management of liquid propulsion, storability, and high density impulse of solid propulsion. The present study focused on the macroscopic spray characteristics of liquid sheets formed by triplet impinging jets of non-Newtonian liquids which are mixed by Carbopol 941 0.5%wt. The results are compared to experiments conducted on spray images which formed by triplet impinging jets concerning with airassist effect at center orifice. When gel propellants are injected by doublet impinging jets at low pressure and high pressure, closed rim pattern shape appeared by polymeric effect from molecular force and showed inactive atomization characteristics, because of extensional viscosity related by restriction of atomization process and breakup time delay of turbulence transition. As increasing mass flow rate of the air(increasing GAR), spray breakup level is also increased.

Effects of PVA and CMC addition on Rheological Characteristics and Curtain Stability of GCC Based Curtain Coating Colors (PVA와 CMC 첨가가 커튼 코팅용 GCC 도공액의 유변 특성 및 커튼 안정성에 미치는 영향)

  • Choi, Eun-Heui;Kim, Chae-Hoon;Lee, Hak-Lae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.5
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    • pp.74-82
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    • 2010
  • Curtain stability without curtain contraction is critical for a successful operation in curtain coating, and this can be influenced by the change in particle dynamics and rheological properties of coating colors. In this study, polyvinyl alcohol (PVA) and carboxymethyl cellulose (CMC) were added to control the rheology of GCC based curtain coating colors. Surface tension was increased slightly with increasing content of cobinder. Shear-thinning of viscosity was more pronounced for the CMC containing GCC coating colors. Complex modulus decreased when small amount of PVA was used as a cobinder, but it increased in other coating colors. Extensional viscosity was increased with increasing of the cobinder content, but CMC was more effective. Results indicate that pigment interaction with PVA is different from that with CMC. Dispersibility of coating colors was improved due to steric stabilization when small amounts of PVA was used, but flocculation occurred by bridging when the amount of PVA was increased. Dispersibility of coating colors was improved when small amount of CMC was added, while flocculation was observed by depletion effect when the concentration of CMC was increased in coating colors. Addition of cobinders at proper levels gave positive effects both in rheological properties and curtain stability. On the other hand, excessive amount of cobinders caused particle flocculation and this resulted in rheological and curtain stablity problems.

Vortex behavior in the inertial flow of viscoelastic fluids past a confined cylinder

  • Kim, Ju Min;Kim, Chongyoup;Chung, Changkwon;Ahn, Kyung Hyun;Lee, Seung Jong
    • Korea-Australia Rheology Journal
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    • v.16 no.3
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    • pp.117-128
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    • 2004
  • The effect of molecular parameters on the steady vortex behaviors in the inertial viscoelastic flow past a cylinder has been investigated. FENE-CR model was considered as a constitutive equation. A recently developed iterative solution method (Kim et al., (in press)) was found to be successfully applicable to the computation of inertial viscoelastic flows. The high-resolution computations were carried out to understand the detailed flow behaviors based on the efficient iterative solution method armed with ILU(0) type pre-conditioner and BiCGSTAB method. The discrete elastic viscous split stress-G/streamline upwind Petrov Galerkin (DEVSS-G/SUPG) formulation was adopted as a stabilization method. The vortex size decreased as elasticity increases. However, the vortex enhancement was also observed in the case of large extensibility, which means that the vortex behavior is strongly dependent upon the material parameters. The longitudinal gradient of normal stress was found to retard the formation of vortex, whereas the extensional viscosity played a role in the vortex enhancement. The present results are expected to be helpful for understanding the inertial vortex dynamics of viscoelastic fluids in the flow past a confined cylinder.