• Title/Summary/Keyword: cement production

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Carbonation Behavior of Lightweight Foamed Concrete Using Coal Fly Ash

  • Lee, Jae Hoon;Lee, Ki Gang
    • Journal of the Korean Ceramic Society
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    • v.53 no.3
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    • pp.354-361
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    • 2016
  • The purpose of this study was to prepare lightweight foamed concrete by mixing coal fly ash of circulating fluidized bed combustion(CFBC) with cement, and to develop uses for recycling by analyzing carbonation behavior resulting from a change in conditions for pressurized carbonation. For concrete, CFBC coal fly ash was mixed with Portland cement to the water-binder ratio of 0.5, and aging was applied at room temperature after 3 days of curing at $20^{\circ}C$, RH 60%. For carbonation, temperature was fixed at $60^{\circ}C$ and time at 1 h in the use of autoclave. Pressures were controlled to be $5kgf/cm^2$ and the supercritical condition of $80kgf/cm^2$, and gas compositions were employed as $CO_2$ 100% and $CO_2$ 15%+N2 85%. In the characteristics of produced lightweight concrete, the characteristics of lightweight foamed concrete resulting from carbonation reaction were affirmed through rate of weight change, carbonation depth test, air permeability, and processing analysis for the day 28 specimen. Based on these results, it is concluded that the present approach could provide a viable method for mass production of eco-friendly lightweight foamed concrete from CFBC coal fly ash stabilized by carbonation.

Construction Performance of High Strength Concrete Utilizing Wasted Limestone Coarse Aggregates (석회암 폐석 굵은골재를 사용한 고강도 콘크리트의 시공)

  • Han, Cheon-Goo;Kim, Ki-Hoon
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.545-551
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    • 2015
  • The aim of this research is suggesting application method of the wasted rock obtained from the limestone quarry of raw material for cement as a coarse aggregate for high strength concrete after crushing and sieving processes. The wasted rock has been normally wasted because of its low quality as a material for cement production. In this research, the concrete using this wasted limestone coarse aggregate was evaluated the constructability based on the performances of workability, air content, and compressive strength. From the experiment, a favorable performance was achieved with a limestone coarse aggregate for high strength concrete comparing to the high strength concrete using granite coarse aggregate.

Some Suggestions to Reduce Environmental Hazards from Open Pit Mining and to Revise Related Regulations for Limestone Mines (석회석 자원의 노천채굴에 따른 환경 오염원의 저감 및 관련 제도의 개선방안)

  • 임한욱;백환조
    • Tunnel and Underground Space
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    • v.9 no.3
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    • pp.230-237
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    • 1999
  • Production of limestone for cement in Kangwon and Chungbuk areas reaches over 80 million tonnes per year. However, many regulatory activities for preservation of the environment against potential hazardous impacts from the open pit mining make it difficult for the industry. With recent improvement of the mining methods and working conditions, the regulations related to the quarrying of limestone may need to be revised. Methods for reducing environmental hazards are proposed in this paper, with some suggestions concerning the revision of related regulations. This study is expected to serve as a practical solution for the cement industry in balance of preservation and development.

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SUPPLEMENTATION OF GRAZING SHEEP WITH BARLEY GRAIN VERSES UREA-MOLASSES BLOCKS AT MASLAKH RANGE OF BALUCHISTAN, PAKISTAN

  • Mirza, I.H.;Naqvi, M.A.;Syed, A.H.;Qudoos, A.
    • Asian-Australasian Journal of Animal Sciences
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    • v.3 no.3
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    • pp.219-223
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    • 1990
  • Sixtyfour Baluchi lambs about 5 months of age were divided into four groups with 16 lambs each. All the animals were grazed together. Group No.1 (G-1) was kept as control i.e. on grazing only; while group No. 2 (G-2) was offered barley grain @ 200 g/head/day as supplement to grazing; Group No. 3 (G-3) was offered ad-lib urea-molasses block (UMB) with 6% cement and group No.4 (G-4) was fed ad-lib IMB having 8% cement. These UMB were fed as supplement to grazing. Experiment lasted for 105 days (July to October) in arid zone of Baluchistan. Daily per head consumption of block No.1 was found to be 92.71 g; while that of block No.2 was observed to be 90.77 g. Growth rate (g/head/day) was found to be 10, 50, 33 and 15 in G-1, G-2, G-3 and G-4 respectively. Expenditure/kg bodyweight gain was found to be rupees 12.00, 3.64 and 7.74 for G-2, G-3 and G-4 respectively.

Mechanical, durability and microstructure properties of concrete containing natural zeolite

  • Nas, Memduh;Kurbetci, Sirin
    • Computers and Concrete
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    • v.22 no.5
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    • pp.449-459
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    • 2018
  • Concrete is one of the most widely used construction materials in the world. Producing economical and durable concrete is possible by employing pozzolanic materials. The aim of this study is to underline the possibility of the utilization of natural zeolite in producing concrete and investigate its effects basically on the strength and durability of concrete. In the production of concrete mixes, Portland cement was replaced by the natural zeolite at ratios of 0%, 10%, 15%, and 20% by weight. Concretes were produced with total binder contents of $300kg/m^3$ and $400kg/m^3$, but with a constant water to cement ratio of 0.60. In addition to compressive and flexural strength measurements, freeze-thaw and high temperature resistance measurements, rapid chloride permeability, and capillary water absorption tests were performed on the concrete mixes. Compared to the rest mixes, concrete mixes containing 10% zeolite yielded in with the highest compressive and flexural strengths. The rapid chloride permeability and the capillary measurements were decreased as the natural zeolite replacement was increased. Freeze-thaw resistance also improved significantly as the replacement ratio of zeolite was increased. Under the effect of elevated temperature, natural zeolite incorporated concretes with lower binder content yielded higher compressive strength. However, the compressive strengths of concretes with higher binder content after elevated temperature effect were found to be lower than the reference concrete.

Study on the Waterproofing Performance of FGD Gypsum Building Products from Inorganic-Organic Composite Additives

  • Ding, Yi;Fang, Youchun;Ren, Qifang;Fang, Hui;Zhang, Qicai;Oh, Won-Chun
    • Korean Journal of Materials Research
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    • v.25 no.11
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    • pp.590-597
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    • 2015
  • In this article, poly methyl triethoxy silane was compounded with an inorganic waterproof admixture at a certain ratio to improve the performance of gypsum products; a new type of high-efficiency compound water-proofing additive was also investigated. Furthermore, the waterproof mechanism and the various properties on the hardened gypsum plaster were investigated in detail by XRD and SEM. The results show that the intenerate coefficient of gypsum plaster increased to more than 0.9; the water absorbing rate decreased to less than 10 %. Both the bending strength and the compressive strength of gypsum plaster increased by various degrees. The intenerate coefficient reached a maximum value of 0.73 and the strength of the samples showed almost no change when 5% cement alone was added. In this new type of the high-efficiency compound with waterproof additive, the optimal technological parameters for formulas were obtained to be: 5% cement, 18 % mineral powder, and 0.8% poly methyl triethoxy silane, to compound gypsum plaster. Meanwhile, the production of high performance gypsum as a building material has become possible.

The Fundamental Study on Development of Concrete-Product by Using Recycled Concrete Powder (재생미분말을 사용한 콘크리트 제품 개발에 대한 기초적인 연구)

  • Sun Joung-Soo;Kim Ha-Seok;Kwag Eun-Gu;Jun Myoung-Hoon;Kim Bong-Ju;Kim Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.19-22
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    • 2006
  • The quantity of Recycled concrete powder is increased, because it hal been ever so often crushing for production of a good quality recycled aggregates This Study is on the Development of Concrete-Product by Using Recycled Concrete Powder and alto for know performance of concrete-producted having low water contents and it is to know for all of performance of concrete-producted having low water contents The conclusions of this study are following. The use of replacement cement is not effective, because it has strengh of less than 10MPa But It is possible to develop high strength concrete-producted having 39MPa above compressive strength by using recycled concrete powder. Because strength enhancement effects by recycled concrete powder are responsible to optimum grading. The conclusions of this study are following. The use of replacement cement is not effective, because it has strengh of less than 10MPa. It is possible to develop high strength concrete-producted having 39MPa above compressive strength by using recycled concrete powder. Because strength enhancement effects by recycled concrete powder are responsible to optimum grading.

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An Experimental Study on Properties of Mortar using Bottom Ash (바텀애시를 사용한 모르터의 특성에 대한 실험적 연구)

  • 송민섭;김영덕;나철성;최경렬;김재환;김무한
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.61-65
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    • 2003
  • Bottom ash among the coal ash is not used because of its poor properties. But encouraging the use of bottom ash as a construction material is a sensible method of utilization as it avoids the problems and costs associated with disposal and provides an alternative aggregate source. This study was aimed at using bottom ash as an alternative fine aggregate source to provide a solution to disposal and insufficient fine aggregate for the production of concrete. So properties of domestic bottom ash were estimated due to the difference of each domestic bottom ash. And compressive strength and durability were estimated as basic data to use bottom ash in building industries. As a result of the experiment, the very porous surface and angular shape of the bottom ash particles necessitate a higher apparent water-cement ratio. And due to the higher water requirement, the compressive strength and durability of mortar is lower than those of the control samples. But when 25 percent of the total dry weight of the natural fine aggregate was replaced by bottom ash, the engineering characteristics were similar.

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Effects of Quality Change of Fly Ash on Engineering Properties of High-strength Mortar (플라이애시 품질 변화가 고강도 모르타르의 공학적 특성에 미치는 영향)

  • Moon, Byeong-Yong;Song, Yuan-Ru;Park, Yong-jun;Song, Heung-Ho;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.47-48
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    • 2016
  • Recently over the world, many studies on the methods for using some binding materials which replace cement, such as FA, etc., for reducing CO2. However, it has sometimes been reported that some cement products without passing through the refining process at some of FA refineries in Korea are released for sales for some reasons of shortening the production time and the cost reduction, etc., so it exerts a bad effect on the quality of many construction structures. Therefore, in this study, it was intended to conduct an experimental review on the effects of using an extreme quality of FA which is distributable domestically on the engineering characteristics of high-strength mortar. As a result, it was judged that it is beneficial for the engineering characteristics of concrete, such as, flow property, air volume and strength, etc, to use some refined FA.

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Cleaner Production Management using Evaluation Method of Environmental Impact of ISO14001 (ISO14001 환경영향평가방법을 이용한 청정공정관리 - Tourah Portland Cement회사를 중심으로 -)

  • Park, Young G.
    • Clean Technology
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    • v.5 no.2
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    • pp.13-23
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    • 1999
  • The unique method for evaluating the environmental impact, which is restricted to use in BS7750, was performed to determine the priority for reducing environmental loads in the cement process. Mass balance in the unit process was achieved, it was utilized to introduce the matrix method which are composed of two different evaluation's criteria by occurrence possibility and by occurrence results. The purpose of this paper is first to explain the matrix method in the practical plant and secondly to show the successful examples of enviromental improvement. Conclusively, the seriousness of environmental impact could be quantified in several different unit processes and suggested some progressive results obtained after process improvement.

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