• 한국철도학회논문집
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• 제10권2호
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• pp.231-242
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• 2007

As railroad industry faces the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high-speed long-distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for regular operations of the example maintenance center are developed. In this study, standard maintenance procedures, layout, equipments, and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. After simulation, four types of observations are analyzed. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Third, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared. Lastly, the simulation results according to worker's working coverage shows expanding the worker's coverage decreases the cycle time and increases throughput per train. However, workers are to be fully trained to do multiple skill work.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.799-802
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• 1995

Whale helical gears is used to transmit motion between parallel shafts, the shaft bearings are subjected to both radial and thrust loads. The reliability and life analysis are based on the two-parameter Weibull disribution lives of the component gears and bearings. Two methods of estimating the time between gear system overhauls and the number of replacement components needed were presented. The first method assumes replacement of all components during an overhaul of a failed gear system. the second method assumes replacement of failed comonents only. Renewal theory was presented to estimate the number of comonent replacements in a gear system for both methods.

• 산업경영시스템학회지
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• 제40권4호
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• pp.96-104
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• 2017

A one-shot system (device) refers to a system that is stored for a long period of time and is then disposed of after a single mission because it is accompanied by a chemical reaction or physical destruction when it operates, such as shells, munitions in a defense weapon system and automobile airbags. Because these systems are primarily related with safety and life, it is required to maintain a high level of storage reliability. Storage reliability is the probability that the system will operate at a particular point in time after storage. Since the stored one-shot system can be confirmed only through inspection, periodic inspection and maintenance should be performed to maintain a high level of storage reliability. Since the one-shot system is characterized by a large loss in the event of a failure, it is necessary to determine an appropriate inspection period to maintain the storage reliability above the reliability goal. In this study, we propose an optimal inspection policy that minimizes the total cost while exceeding the reliability goal that the storage reliability is set in advance for the one-shot system in which periodic inspections are performed. We assume that the failure time is the Weibull distribution. And the cost model is presented considering the existing storage reliability model by Martinez and Kim et al. The cost components to be included in the cost model are the cost of inspection $c_1$, the cost of loss per unit time between failure and detection $c_2$, the cost of minimum repair of the detected breakdown of units $c_3$, and the overhaul cost $c_4$ of $R_s{\leq}R_g$. And in this paper, we will determine the optimal inspection policy to find the inspection period and number of tests that minimize the expected cost per unit time from the finite lifetime to the overhaul. Compare them through numerical examples.

• 한국추진공학회지
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• 제21권3호
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• pp.91-100
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• 2017

복합화력 발전소의 가스터빈 정비 의사 결정을 지원하기 위한 솔루션을 개발하였다. 대상 엔진은 군산 복합화력 발전소에서 사용하고 있는 MHI 501G 가스터빈이다. 개발된 솔루션은 다음과 같은 모듈들을 통해 최적의 정비주기 계산 결과를 제공해주며, 각 모듈에는 실시간 성능 감시, 모델기반 성능진단, 성능 경향분석, 최적 오버홀 정비주기 예측, 압축기 최적 세정주기 관리, BPT (Blade Path Temperature) 분석 기능이 포함되어 있다. 모델 기반 성능진단은 실시간으로 계측되는 성능 파라미터 데이터와 가스터빈 시뮬레이션 결과를 비교하여 그 차이를 분석하여 진단을 수행한다. 압축기 세정주기 분석은 압축기 성능과 정비비용 사이의 최적 점을 제시한다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2007년도 춘계학술대회 논문집
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• pp.1481-1498
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• 2007

As railroad industry face the new Renaissance era, effective and efficient maintenance methods for rolling stock operation are required with advanced railroad technology. All kinds of railroad systems such as high speed long distance train, metropolitan mass transit and light rail require systematic maintenance technology in order to maintain the safe railroad operation. Simulation models for detailed operations of the sample maintenance center are developed. In this study, standard maintenance procedures, layout, equipments and number of workers of Siheung Metropolitan Railroad Maintenance Rolling Stock Depot are considered. The proposed simulation models are developed using simulation package ARENA. Three simulation analysis using the developed simulation model are done. First, the bottleneck operation is identified. Second, the relationship between maintenance center size, number of workers and cycle time is analyzed. Lastly, the scheduling performances between PERT/CPM and Critical Chain Project Management(CCPM) are compared.

• 한국산학기술학회논문지
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• 제16권12호
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• pp.8700-8706
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• 2015

고속철도차량 동력대차의 1차 구동장치는 모터 감속기와 견인전동기로 구성한다. 모터 감속기와 견인전동기는 기계적으로 일체형 결합 구조이지만, 상이한 기술 요구사항으로 인하여 이들의 완전 분해정비 주기는 서로 다르다(모터 감속기의 완전 분해정비 주기: $1.8{\times}10^6km$, 견인전동기의 완전 분해정비 주기: $2.5{\times}10^6km$). 따라서 불필요한 정비 횟수를 감소하기 위하여 신뢰성 중심 유지보수 관점에서 최적의 완전 분해정비 주기의 산정이 중요하다. 본 연구에서는 실제 유지보수 정비이력으로부터 두 구성품들에 대한 고장 결함나무 분석을 수행하고 각 하부부품들의 치명도를 고려한 고장률을 각각 평가하였다. 두 구성품에 대한 최적의 동일한 완전분해 정비주기는 기존의 총 예방정비 비용을 감소하기 위하여 유전자 알고리즘으로 부터 얻었다. 이 알고리즘에서 각 개체를 구성하는 유전자는 최소 예방 정비주기이며, 이의 조합으로 구성된 세대별 개체의 적합도함수는 총 정비비용의 역수로 공식화하여 얻는다. 최소공배수에 의한 방법은 기존 대비 4%만 감소하지만, 유전자 알고리즘에 의한 최적의 동일 완전분해 정비주기는 225만km로서 기존 방법의 총비용과 비교하여 약 14% 감소하였다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2009년도 춘계학술대회 논문집
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• pp.1191-1197
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• 2009

KTX decelerator is a device to fulfil a role of transmission of turning force to reduction device of an axle by serrate device. Currently, KTX decelerator's TBO(Time Between Overhaul) has 3 years cycle. As for the dissembly maintenance of a device, its maintenance is conducted every 1.4M kms. In this study, since opening of KTX, we analyzed reliability, maintainability, availability of KTX decelerator by researching historical records of maintenance of the decelerator, and based on above data, investigated whether its TBO cycle and maintenance works properly or not And we considered maintenance policies of KTX decelerator to improve efficiency in maintenance in the future.

• 한국국방경영분석학회지
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• 제31권2호
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• pp.75-85
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• 2005

Even though K-series combat equipment's engine depot maintenance cycle of ROK army is 10years In average, that of the K-9 Self Propelled(SP) howitzer which has been fielded since 99 $3{\sim}4$years causing limitations to effective equipment operations and combat-readiness. Therefore, the current K-9 self-propelled howitzer engine operation period of 1,500 hours, which is greatly shorter than other equipments, had to be verified. In order to find the optimum depot maintenance cycle, related field operation conditions were verified and opinions were collected, and also the background on current depot maintenance cycle setting was studied.

• 항공우주시스템공학회지
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• 제8권2호
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• pp.14-20
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• 2014

MRO is important concept in military logistics. It is required to reforming military budget and manpower because of decreasing troops and other factors. For this reason, military logistics needs to change and improvement. MRO is necessary concept in this situation. In that case, How improve Naval Weapons Systems MRO for this changing time? For example, ROK air force applies Aerospace MRO industries in their Weapons Systems. But, ROK navy's MRO concept is uncertain and current MRO is divided just three step, Organizational Maintenance, Field Maintenance, Depot Maintenance. So it is time to develop systematic MRO concept for improving Naval Weapons Systems and Logistics. In this research, This0 study is about expanded application of PBL and the need to make relationship between Private enterprise and Military.

• 한국안전학회지
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• 제36권2호
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• pp.1-9
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• 2021

The 8200-unit electric locomotive, which is a high-efficiency multipurpose electric locomotive, is a German model, namely BR152 series ES64F, and it is manufactured to suit the operating conditions in Korea. Since 2003, 83 locomotives have been introduced in Korea, and they have been operating in the general railway sector for both passenger and freight transport. Although more than 15 years have passed since their first introduction, owing to the characteristics of vehicles introduced overseas, responding promptly to failures has been difficult owing to problems related to factors such as transfer of technology and procurement of parts for maintenance. Furthermore, there have been difficulties in operating the locomotives on the basis of the manufacturer-recommended time-between-overhaul (TBO) cycle. Therefore, a new TBO should be determined. To support the development of a reliability-based maintenance system, this study conducted a reliability and TBO analysis by using failure data obtained from KOVIS, and future management measures are presented.