• Title/Summary/Keyword: Roll-in

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Process Design for Multi Roll-Die Drawing of GDI Fuel Rail (GDI Fuel Rail 제조를 위한 멀티 롤 다이 인발 공정 설계)

  • Kim, S.H.;Kim, J.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.390-395
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    • 2016
  • GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

Effects of an actuator attached to roll stabilizer bar on vehicle performance (롤안정바에 부착된 엑츄체이터가 차량의 성능에 미치는 영향 분석)

  • Sung, In-Chol;Kim, Keun-Soo;Yoo, Wan-Suk
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.649-654
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    • 2000
  • To analyze the effects of the front and rear roll stabilizer bar, five different models of roll stabilizer bar are simulated in this paper. It is shown that the stiffness change of the roll stabilizer bar is an effective way to alter the vehicle's roll gradient. Attaching an actuator at the roll stabilizer bar the vehicle's roll gradient can be controlled within error limits.

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A Study on Rock'n'roll Fashion (로큰롤 패션 (Rock'n'roll Fashion)에 관한 연구)

  • 장미선;조규화
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.2
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    • pp.323-335
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    • 1996
  • The objective of this treatise is to study the effect which rock'n'roll had on fashion through the fashion of rock'n'roll stars and contemporary youngsters. The United states of America in the 1950's when rock'n'roll came into existence was an opulent and luxurious period. People's spare time increased and teenagers who grew up in oppulence after World War II emlerged. It was rock'n'roll that comprised the background of their culture. Rock'n'roll music, which was in the mixed form of Negro's rhythm and blues, and country -and-western of Southern hillbilly Rock'n'roll was expressed as a 'culture', characterized by both the luxurious and oppulent culture and the'anti-establishment' defying it. This cultural characteristic emerged as at once the conservative fashion following the contemporary fashion and the anti-establishment fashion in the rock'n'roll fashion. Therefore, the rock'n'roll fashion influenced by popular music became one momentum of including popular music among factors affecting the twentieth-century modern fashion.

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Stress Analysis at the Contact Boundary between the Work Roll and the Back-up Roll for a SmartCrown Roll Profile Shape (SmartCrown Roll Profile 형상에 따른 Work Roll과 Back-up Roll 접촉경계면의 응력해석)

  • Song, S.H.;Kim, S.R.;Kim, K.W.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.212-217
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    • 2015
  • SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.

Improvement of Dissolution Rate of Mefenamic Acid by Roll Mixing with Sodium Lauryl Sulfate (라우릴황산나트륨과의 Roll 혼합에 의한 메페남산의 용출성 개선)

  • Park, Seong-Yeon;Seo, Seong-Hoon
    • Journal of Pharmaceutical Investigation
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    • v.22 no.4
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    • pp.307-315
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    • 1992
  • Dissolution rate of practically insoluble mefenamic acid was improved by roll mixing with sodium lauryl sulfate (SLS) or polyvinylpyrrolidone (PVP). The dissolution rate of the drug roll mixtures with SLS was superior to that of roll mixtures with PVP. The maximal dissolution rate was found in the roll mixtures system with SLS content of 60%. The dissolution rate of mefenamic acid roll mixtures with SLS content of 60% reached to the maximum value after 10 min of roll mixing. The transport of roll mixtures with SLS across rat jejunum was studied by the perfusion method using everted rat jejunum in vitro. The absorption rate of roll mixtures was superior to that of mefanamic acid.

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Analysis on contact stress concentration at the end of strip mill rolls (압연기용 Roll의 동견부(Chamfer=Barrel Edge)에서의 음력집중의 완화 대책)

  • Ono, Shinichi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.13-16
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    • 2009
  • In order to investigate the effects of geometry factors such as a roil diameter ratio and backup roll crown of the stress concentration factor on the edge of backup roil end, 3-dimensional FEM analyses of stress at the contact of backup roll and work roll assembled in a 4-high strip mill were carried out, It was made clear that the peak stress at the edge is about 2 to 3 times of that at the longitudinal center of the roll barrel and the peak stress proportionally increase with decreasing the ratio of backup roll diameter to work roll diameter Furthermore a crowning on the backup roll is effective to decrease the maximum edge stress.

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Decision of Optimum Grinding Condition by Pass Schedule Change (열간압연 스케줄변경에 따른 최적연삭조건 결정)

  • Bae, Yong-Hwan
    • Journal of the Korean Society of Safety
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    • v.23 no.6
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    • pp.7-13
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    • 2008
  • It is important to prevent roll failure in hot rolling process for reducing maintenance cost and production loss. The relationship between rolling pass schedule and the work roll wear profile will be presented. The roll wear pattern is related with roll catastrophic failure. The irregular and deep roll wear pattern should be removed by On-line Roll Grinder(ORG) for roll failure prevention. In this study, a computer roll wear prediction model under real process working condition is developed and evaluated with hot rolling pass schedule. The method of building wear calculation functions for center portion abrasion and marginal abrasion respectively was used to develop a work roll wear prediction mathematical model. The three type rolling schedule are evaluated by wear prediction model. The optimum roll grinding methods is suggested for schedule tree rolling technique.

Establishment of Initial Work Roll Crown in Finishing Plate Mill (후판 사상압연기 작업룰 초기 크라운 설정)

  • Kim, J.T.;Seo, J.H.;Jung, B.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.73-81
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    • 1995
  • To find a way for establishing work roll initial crown according to roll conditions, computer simutation for predicting plate crown in plate mill is done and effects of roll conditions on plate crown is analyzed. Toll gap rorfile and plate crown are measured to be compared to the calculated values. As a result, regression equation to establish work roll initial crown according to roll conditions such as backup roll diameter, backup roll crown and work roll diameter is obtained.

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Roll Groover Design and Roll Speed Set-up in Bar Rolling Process Design using Rigid-thermo-viscoplastic FEM (강열점소성 유한요소법을 적용한 봉형상압연 공정설계에서의 공형 설계 및 롤속도 설정)

  • 권혁철;김수영;임용택
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.88-97
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    • 1999
  • In this study, a systematic approach for roll pass design in bar rolling was studied. To minimize the trial and errors in the process design, a roll CAD system and a FE analysis system were combined. Based on the system, a methodology for roll pass design by FEM was studied. At first, designed process was compared with the FE analysis results and process redesign based on the FEM results was performed to obtain the specified final geometry. Then, empirical formula for roll speed set-up was compared with the FE analysis results. Further study on various simulations for bar rolling will help in making up for the inaccuracy in the currently used empirical roll speed rules. In addition, verification of the accuracy of the FE analysis system must be performed using experimental data in the industry.

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A NUMERICAL STUDY ON THE ROLL LOCK-IN OF A CANARD-CONTROLLED MISSILE WITH FREELY SPINNING TAILFINS (자유회전 테일핀을 갖는 미사일에 대한 Roll Lock-in 현상의 수치적 연구)

  • Yang, Y.R.;Kim, M.S.;Myong, R.S.;Cho, T.H.
    • Journal of computational fluids engineering
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    • v.14 no.4
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    • pp.48-55
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    • 2009
  • In this study, roll lock-in phenomena of freely spinning tailfins were investigated by a CFD code. To analyze a motion of freely spinning tailfins, this research use a Chimera method, an Euler code and a 6 degrees of freedom analysis. The numerical results of aerodynamic characteristics and roll rates of a canard-controlled missile with freely spinning tailfins show a good agreement with wind tunnel test results. Using the roll rates calculation result of freely spinning tailfins, roll lock-in phenomena is confirmed. Roll lock-in phenomena and Roll lock-in states can be predicted through effects of the induced vortex of the canards control and the analysis of the rolling moments of tailfins due to the bank angle.