• 제목/요약/키워드: Repair Welding

검색결과 158건 처리시간 0.023초

중성자 조사에 따른 Ni도금피복재에서의 He발생량평가 (He Generation Evaluation on Electrodeposited Ni After Neutron Exposure)

  • 황성식;권준현;김동진;김성우
    • Corrosion Science and Technology
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    • 제20권5호
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    • pp.308-314
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    • 2021
  • Neutron dose level at bottom head of a reactor pressure vessel (RPV) was calculated using reactor vessel neutron transport for a Korean nuclear power plant A. At 34 EFPY with a 40-year (2042) design life after plating repair, irradiation fast neutron effect was 6.6x1015 n/cm2. As helium(He) gas can be generated by Ni only at 1/106 level of 5 × 1021 n/cm2, He generation possibility in the Ni plating layer is very little during 40 years of operation (2042, 34 EFPY). Thermal neutrons can significantly affect the generation of He from Ni metal. At 10 years after a repair, He can be generated at a level of about 0.06 appm, a level that can add general welding repair without any consideration. After 40 years of repair, 9.8 appm of He may be generated. Although this is a rather high value, it is within the range of 0.1 to 10 appm when welding repair can be applied. Clad repair by Ni electroplating technology is expected to greatly improve the operation efficiency by improving the safety and shortening the maintenance period of the nuclear power plant.

제조업에서의 용접·용단 작업 중 화재·폭발·질식 사망사고 특성 (The Characteristics of the Fatal Accidents Caused by Fire, Explosion and Asphyxiation during Welding and Flame Cutting in the Manufacturing Industry)

  • 서동현;한우섭;이근원
    • 한국안전학회지
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    • 제34권3호
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    • pp.21-27
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    • 2019
  • Many accidents have been occurring during welding and flame cutting work related to maintenance and repair as the domestic manufacturing facilities gradually become decrepit. However, it is not easy to find the accurate statistics and analysis data on accidents occurring during welding or flame cutting operations related to maintenance and repair of machinery and equipment. Therefore, in this study, the fatal accident cases of fire/explosion and asphyxiation that occurred during the welding and flame cutting work in the manufacturing industry were collected and their characteristics were analyzed. Then, we tried to find the connection of the accidents according to the machinery/equipment and the work content, and to provide the materials and measures that can be used to prevent the similar accidents. We collected 329 cases of the fatal accidents related to fire/explosion and leakage/contact of chemical substances in the domestic manufacturing industry during the last 10 years (2008 ~ 2017). Among them, 72 accidents occurred during welding or flame cutting were extracted and the related reports were investigated whether they occurred during usual work or unusual work. Also, the machinery/equipment and the work content related to the accidents were classified and analyzed based on the criteria. The analysis results showed that 31 cases of the fire/explosion accidents occurred during usual work and 32 cases during unusual work, and it was found that 9 cases of asphyxiation death occurred during usual work. Then, from the analysis results, the connections of the machinery/equipment and the work contents related to the accidents were schematized into a accident tree.

An Electrochemical Evaluation on the Corrosion of Weld Zone in Cold Arc Welding of the Cast Iron

  • Moon, Kyung Man;Kim, Jin Gyeong;Lee, Myung Hoon;Kim, Ki Joon
    • Corrosion Science and Technology
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    • 제7권2호
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    • pp.134-137
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    • 2008
  • Cold arc welding of cast iron has been widely used with repair welding of metal structures. However its welding is often resulted in the galvanic corrosion between weld metal zone and heat affected zone(HAZ) due to increasing of hardness. In this study, corrosion properties such as hardness, corrosion potential, surface microstructures, and variation of corrosion current density of welding zone with parameters of used electrodes for cast iron welding were investigated with an electrochemical evaluation. Hardness of HAZ showed the highest value compared to other welding zone regardless of kinds of used electrodes for cast iron welding. And its corrosion potential was also shifted to more negative direction than other welding zone. In addition, corrosion current density of WM in polarization curves was qualitatively smaller than that of HAZ. Therefore galvanic corrosion may be apparently observed at HAZ. However galvanic corrosion may be somewhat controlled by using an optimum welding electrode.

손상된 CrMoV 터빈로터강의 보수용접에서 후열처리 온도에 따른 열영향부의 특성 (A Characteristics of Heat Affected Zones in Weld Repair for a Damaged CrMoV Turbine Rotor Steel)

  • 김광수;오영근;안병국
    • Journal of Welding and Joining
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    • 제14권4호
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    • pp.89-98
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    • 1996
  • This study was performed to establish the characteristics of the heat affected zones from view point of the repair weldability for a damaged CrMoV steam turbine rotor steel. Characterization of the heat affected zones of the weldment was conducted with respect to various of postweld heat treatment temperatures, $566^{\circ}C$, $621^{\circ}C$ and $677^{\circ}C$. The evaluations of the heat affected zones were carried out in terms of microstructural characterization, microhardness measurements, Charpy v-notch impact, tensile and stress-rupture tests. The results indicated that the effect of the postweld heat treatment at $677^{\circ}C$ exhibited the favorable microstructure and mechanical properties for the stability of the heat affected zones. While the heat affected zone of the weldment, produced without postweld heat treatment, displayed the inferior toughness and microstructure indicating localized carbide precipitations on the grain boundary. It was also indicated that the stability of the heat affected zones were deteriorated by the formation of the cavitation on the grain boundaries.

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Repair of Offshore Structures by Underwater Wet Welding Design and Fatigue Assessment

  • Krohn, A.;Petershagen, H.;Pohl, R.;Szelagowski, P.;Lafaye, G
    • Journal of Ship and Ocean Technology
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    • 제1권1호
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    • pp.26-34
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    • 1997
  • Under water wet welding is an economically alternative for the repair of offshore structures. In this paper investigations on the fatigue strength of a wet welded pipe structural member have been reported. For the connection a special sleeve patch design has been developed. The joint was fatigue tested. The evaluation of the test was carried out by means of the hot-spot approach with regard to several extrapolation rules of the hot-spot stress. Obtained results have been compared to actual classfication rules and recommendations.

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스테인리스강 프로펠러축의 가공에 따른 재질특성에 관한 연구 (Properties of the material on stainless steel propeller shaft with the weld working)

  • 손영태;정광교;이명훈
    • 선박안전
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    • 통권24호
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    • pp.4-20
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    • 2008
  • Stainless steel 304 or stainless steel 630 types using propeller shaft of a small ship or a FRP fishing boat generally restrain localization corrosion and abrasion damage occurrence to shaft bearing or grand packing contact. In general, the residual stress which remains after welding or heat treatment in material can cause the stress concentration or localization corrosion. In case of small ship, stainless steel such as STS304 has long been used for propeller shaft. Meanwhile, crew of small ship tend to reuse damaged propeller shaft after repair by welding and performing heat treatment to save cost. However, it was found that reused propeller shaft by repair often caused troubles in ship's operation. In this study, the basic guideline for maintenance and treatment of propeller shaft are investigated. From the results of investigation, remarkable deterioration of the material properties and corrosion resistance on the welded work part was observed.

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GMAW Narrow Gap 용접의 적용 (Application of GMAW Narrow Gap Welding)

  • 장재성;이병욱
    • Journal of Welding and Joining
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    • 제2권1호
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    • pp.58-65
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    • 1984
  • NGW(Narrow Gap Welding)는 개선폭이 약 9mm로서 연강 및 저탄소강을 용접할 경우 두께가 300mm까지 1층으로 용접이 가능하다. 따라서 두께가 두꺼운 발전설비, 원자력 설비, 화학 설비 등의 압력용기의 용접에 적합한 용접법이다. 그러나 실제적인 NGW의 적용은 제작자의 친근 감의 결여, 기술 부족 및 복잡성 등의 이유로 아직도 비교적 널리 활용되지 않고 있다. 새로운 type의 GMAW-NG process가 발전되어 오고 잇다. 위와 같은 장점과 단점을 비교해 볼 때 낮은 operating 경비, 높은 joint filling rate, 변형과 잔류 응력의 감소 등으로 세계적인 용접 전 문가들의 계속적인 관심도가 높아지고 사용도도 증가하고 있다. narrow gap welding의 장단점을 요약하면 아래와 같다. 장 점 1) 생산성이 높다. 2) 고품질을 얻을 수 있다. 3) 잔류 응력과 변형을 적게 한다. 4) 전자세 용접이 가능하다. 단 점 1) 용접기의 가격이 비싸다. 2) 용접 품질에 큰 영향을 주는 아아크가 작업 조건에 따라 민감하게 변한다. 3) repair procedure는 다른 용접 방법을 요구한다. 4) 과도한 복잡성 때문에 장비의 신뢰성이 낮다.

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KSTAR TF Coil용 CICC 보수 용접 및 접합 (Repair Welding and Joint of KSTAR TF CICC)

  • 임병수;이상일;김정수;김동진;최정열;정우호;박현기;추용;박갑래;백설희;김기만
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2003년도 추계학술대회 논문집
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    • pp.304-306
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    • 2003
  • The KSTAR (Korea Superconducting Tokamak Advanced Research) superconducting magnet system which consists of 16 TF coils and 14 PF coils. The magnet system adopt a superconducting CICC (Cable-In-Conduit Conductor) type. The KSTAR TF CICC uses Nb$_3$Sn superconducting cable with Incoloy 908 conduit. To prepare for TF CICC jacket defect, repair welding of TF CICC is studied. And to confirm join method of TF CICC joint part, the welding method and the joint part design are also discussed.

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