• 제목/요약/키워드: Product inspection system

검색결과 222건 처리시간 0.023초

윙립 두께 측정용 비접촉식 검사 시스템에 관한 실험적 연구 (Experimental Study on Non-contact Type Inspection System for Wing Rib Thickness Measurement)

  • 이인수;김해지;안명섭
    • 한국기계가공학회지
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    • 제13권6호
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    • pp.104-110
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    • 2014
  • This paper presents a non-contact inspection system for automatically measuring the thickness of an aircraft wing rip product. In order to conduct the inspection of the wing rib thickness automatically, a non-contact laser displacement sensor, end-effector, and a robot were selected for use. The non-contact type inspection system was evaluated by measuring the measurement deviation of the rotation direction of a C-type yoke end-effector and the transfer direction of a V-slim end-effector. In addition, the non-contact inspection system for wing rib thickness measurements was validated through thickness measurements of a web, flange, and stiffener.

An Autonomous Operational Service System for Machine Vision-based Inspection towards Smart Factory of Manufacturing Multi-wire Harnesses

  • Seung Beom, Hong;Kyou Ho, Lee
    • Journal of information and communication convergence engineering
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    • 제20권4호
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    • pp.317-325
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    • 2022
  • In this study, we propose a technological system designed to provide machine vision-based automatic inspection and autonomous operation services for an entire process related to product inspection in wire harness manufacturing. The smart factory paradigm is a valuable and necessary goal, small companies may encounter steep barriers to entry. Therefore, the best approach is to develop towards this approach gradually in stages starting with the relatively simple improvement to manufacturing processes, such as replacing manual quality assurance stages with machine vision-based inspection. In this study, we consider design issues of a system based on the proposed technology and describe an experimental implementation. In addition, we evaluated the implementation of the proposed technology. The test results show that the adoption of the proposed machine vision-based automatic inspection and operation service system for multi-wire harness production may be considered justified, and the effectiveness of the proposed technology was verified.

LCD모듈의 측면검사 알고리즘의 개발 (Development of Automatic Side-View Inspection Algorithm for LCD Modules)

  • 이재혁
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년 학술대회 논문집 정보 및 제어부문
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    • pp.425-427
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    • 2006
  • In this paper, an automatic side-view inspection algorithm for LCD modules is proposed. Until now, most parts of inspection is performed by human inspectors, which means very high product costs. So inspection automation is the very hot issue in the LCD industries. However, it is not easy problem to replace the human by computer vision system. In the many inspections which are based on the human eyes, side-view inspection is most hard problem to solve. In this paper, an image morphing algorithm is developed, which will help to enable the automation of the side-view inspection process.

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Development of Inspect Algorithm for Pallets Using Vision System

  • Lee, Man-Hyung;Hong, Suh-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.101.6-101
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    • 2001
  • This paper deals with inspect algorithm using visual system. One of the major problems that arise during polymer production is the estimation of the noise of the product(bad pallets). An erroneous output can cause a lot of losses (production and financial losses). Therefore new methods for real-time inspection of the noise are demanded. For this reason, we have presented a development of vision system algorithm for the defect inspection of PE pallets. First of all, in order to detect the edge of object, the differential filter is used. And we apply to the labeling algorithm for feature extraction. This algorithm is designed for the defect inspection of pallets ...

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서비스 고정비용을 고려한 복수제품 선별검사와 서비스시스템 설계 (Design of Rectifying Inspection Plans and Service Capacities for Multi-Products with the Fixed Costs for Products Servicing)

  • 김성철
    • 경영과학
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    • 제33권3호
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    • pp.89-103
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    • 2016
  • In this paper, we design sampling inspections and service capacities simultaneously for multi-products. Products are supplied in batches after rectifying inspections, that is, rejected lot is subject to total inspection and defective products are reworked to good ones. When supplied, all defective products are uncovered and returned to service. Particularly, we extend Kim [1] by introducing the fixed costs of providing services and show that the cost function of a product is no longer linear or convex in terms of the level of service provision. We develop a framework for a product to deal with this joint design problem and a dynamic programming algorithm for multi-products which allocates the given number of the total service capacities among products with the considerably smaller computations than the total number of possible allocations.

사출제품의 영상검사 시스템 개발에 관한 연구 (A study on the Vision Inspection System for Injection Molding Products)

  • 신재흥;김홍렬;이상철;문성창
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 학술대회 논문집 전문대학교육위원
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    • pp.112-116
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    • 2007
  • If any of the set parameters such as the environment temperature, mold temperature are not maintained at a consistent level, the fail rate of injection molding products is increased. The price of the injection molding machine is very high, so in order to maximize the utilization of the machine that is required the production of a number of different products with minimum fail rate using a single machine. To prevent the defect products by an inspection process with perfect quality is very important to minimizing production of defect products in the molding process. Vision inspection systems are widely utilized in various manufacturing industries for quality assurance purposes. The vision inspection system consists of CCD camera and lighting system to capture the image of the subject of inspection, an image comparison algorithm using to determine the pass/fail of the products, and mechanical devices for the operation of the whole system. This research focuses on the development of the vision inspection system to process the inspection of an automobile parts. We developed a mechanical devices for the inspection of the injection molding products and an image comparison algorithm to determine the pass/fail result of the inspection based on the molding image and the accepted product image.

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광학렌즈 자동 검사용 지능형 로봇 비젼 시스템 개발 (Development of Intelligent Robot Vision System for Automatic Inspection of Optical Lens)

  • 정동연;장영희;차보남;한성현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.247-252
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    • 2004
  • Developed shape awareness technology and vision technology for optical ten slant in this research and including external form state of lens for the performance verification developed so that can be good achieve badness finding. And, establish to existing reflex data because inputting surface badness degree of scratch's standard specification condition directly, and error designed to distinguish from product more than schedule error to badness product by normalcy product within schedule extent after calculate the error comparing actuality measurement reflex data md standard reflex data mutually. Developed system to smallest 1pixel unit though measuring is possible 1pixel as 3.7$\mu\textrm{m}$${\times}$3.7$\mu\textrm{m}$(0.1369${\times}$10/sub-1/$\textrm{mm}^2$) the accuracy to 10/sub-1/mm minutely measuring is possible performance verification and trust ability through an experiment prove.

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차영상 분석 기반의 자동차 엔진 실링상태 검사 시스템 (Car Engine Sealing Inspection System Based on Analysis of Difference Image)

  • 최상복;반상우;김기택
    • 한국멀티미디어학회논문지
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    • 제14권3호
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    • pp.356-367
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    • 2011
  • 본 논문에서는 차 엔진의 누수 방지를 위한 실링 처리 후 실링 처리 영역에 대한 정확도를 검사하는 새로운 알고리즘을 제안하고, 실제 생산라인에서 동작하는 자동차 엔진 실링검사 시스템을 개발하였다. 검사 방법은 기존에 제안된 영상처리 기법에 기반을 두는 세 가지 검사 방법들이 갖는 설치의 어려움, 높은 계산의 복잡도, 유사 색 기름에 의한 실링검사 성능 저하 등의 여러 가지 단점을 해결하고 저 비용의 시스템을 개발하기 위해 개발되었다. 제안하는 시스템은 기존의 방법에서 적용하지 않은 설링 전후의 차영상을 활용하는 기법을 이용하여 다양한 환경변화에 적응적이며, 고정형 카메라 1대로 검사가 가능한 저 비용 시스템이다. 실제 생산라인에서의 비교 실험을 통해 제안하는 실링검사 방법은 기존의 생산라인에서 적용되고 있는 세 가지 다른 방법들에 비해 높은 실링검사 정확도를 보여 성능의 우수성을 입증하였다.

카메라 모듈 부품 및 금형 코어 측정 시스템 개발 (Development of the inspection system for injection molding core and mobile camera module parts)

  • 신봉철;김건희;김재철;조명우
    • 한국산학기술학회논문지
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    • 제10권1호
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    • pp.12-18
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    • 2009
  • 본 논문에서는 고품질 고기능성이 요구되는 카메라폰용 카메라 모들의 주요 부품인 초소형 플라스틱 barrel, base의 조립 토크 편차 저감을 위하여 금형 코어, 전극 및 사출성형품의 나사 형상의 주요 기하를 정밀하게 측정할 수 있는 시스템을 개발하였다. 해당 공정을 실현하기 위하여 품질 평가의 주요 측정 파라메터를 선정하고 측정 방법을 개발하였으며, 최종적으로 현장 적용이 가능한 전용 측정 시스템을 개발하였다.

자동차 플라스틱 부품 락킹레버 검사를 위한 알고리즘 연구 (A Study on Algorithm for Inspection of Automobile's plastic part locking lever)

  • 장봉춘
    • 한국산학기술학회논문지
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    • 제11권5호
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    • pp.1558-1563
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    • 2010
  • 본 논문에서는 생산 현장에서 작업자가 육안으로 하고 있는 자동차 부품의 전수(全數) 검사 방법을 대체하기 위한 머신 비전 시스템의 개발을 위한 검사알고리즘에 관한 연구이다. 생산 효율과 품질 향상을 위한 노력의 일환으로 플라스틱 압출 성형에서 생기는 여러 가지 불량품 유형을 PC를 기반한 머신 비전 시스템(Machine Vision System)을 구축하기에 앞서 생산된 부품을 실시간 검사하고 제품의 불량 유무를 판별하는 알고리즘을 개발하는 것이 본 연구의 목적이다. 검사방법에 사용된 소프트웨어는 NI-LabVIEW를 사용하였으며, LabVIEW Vision 이미지 함수를 사용하여 검사 프로그램을 개발하였다. 개발된 검사 알고리즘은 생산 부품의 실시간 검사에 적용 될 수 있으며, 검사 영역과 설정 값을 비전 시스템 운용자가 설정할 수 있도록 프로그램이 만들어져 검증되었다.