• Title/Summary/Keyword: Phase shifted dc-dc full bridge converter

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A High Efficiency Phase-Shifted Full-Bridge Converter with Wide Input Voltage Range (넓은 입력전압 범위에서 높은 효율을 가지는 위상천이 풀브릿지 컨버터)

  • Han, Jung-Kyu;Choi, Seung-Hyun;Moon, Gun-Woo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.24 no.1
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    • pp.66-69
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    • 2019
  • This study proposes a high-efficiency phase-shifted full-bridge (PSFB) converter with a wide input voltage range. The conventional PSFB converter is a useful topology in high-power applications. This converter not only achieves the zero-voltage switching of the primary switches, but also has small RMS current in the primary side. However, because the conventional PSFB converter has large freewheeling current in the primary side when it is designed considering the hold-up time of the converter, such a converter has high conduction loss at the primary switches. To solve this problem, a new PSFB converter is proposed in this study. The experiment is implemented with an input voltage ranging from a 320 V-400 V and an output power specification of 715 W.

A Phase-Shifted Full-Bridge Converter With a New Rectifier Circuit for Reducing Circuiting Current (순환전류 감소를 위한 새로운 정류회로를 갖는 위상천이 풀브리지 컨버터)

  • Choi, Byoung-Gi;Lee, Woo-seok;Lee, Il-Oun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.3
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    • pp.237-240
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    • 2021
  • This research proposes a new rectifier circuit to reduce the circulating current of a phase-shifted full bridge converter. The proposed circuit is a structure in which the output inductor of the secondary rectifier circuit is changed to a coupled inductor in the phase-shifted full bridge with the existing center-tapped rectifier. The parts are rearranged after adding a diode. After applying the proposed circuit, the circulating current to the primary current of the transformer and the voltage stress of the rectifier diode on the secondary side of the transformer are reduced. Accordingly, the snubber loss of the rectifier is improved. By reducing the circulating current and snubber loss, the circuit achieves higher efficiency than conventional circuits. In this research, we present the structure of the proposed circuit, its strengths, and the analysis results from experiments. Furthermore, its effectiveness is verified through the experimental results of a prototype converter with an input of 300-400 V and an output of 50 V/1 kW.

A Study on the Digital Control of a ZVS-Full Bridge Converter (ZVS-Full Bridge Converter의 디지털 제어에 관한 연구)

  • 최현식;이재학
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.35T no.3
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    • pp.96-102
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    • 1998
  • This paper describes the design of the digital controller for Full-Bridge Phase-shifted converter with zero-voltage switching (ZVS). Although digital control techniques are widely used in the area of inverters and motor drives, their use for the control of high-frequency switching power supply is still rare. Therefore, this paper presents design method of digital controller of Full-Bridge Phase-shifted converter with zero-voltage switching (ZVS) and compares with conventional analog controller. The controller design is optimized by running computer simulation with the MATLAB numerical calculation package.

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High Efficiency Design Procedure of a Second Stage Phase Shifted Full Bridge Converter for Battery Charge Applications Based on Wide Output Voltage and Load Ranges

  • Cetin, Sevilay
    • Journal of Power Electronics
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    • v.18 no.4
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    • pp.975-984
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    • 2018
  • This work presents a high efficiency phase shifted full bridge (PSFB) DC-DC converter for use in the second stage of a battery charger for neighborhood electrical vehicle (EV) applications. In the design of the converter, Lithium-ion battery cells are preferred due to their high voltage and current rates, which provide a high power density. This requires wide range output voltage regulation for PSFB converter operation. In addition, the battery charger works with a light load when the battery charge voltage reaches its maximum value. The soft switching of the PSFB converter depends on the dead time optimization and load condition. As a result, the converter has to work with soft switching at a wide range output voltage and under light conditions to reach high efficiency. The operation principles of the PSFB converter for the continuous current mode (CCM) and the discontinuous current mode (DCM) are defined. The performance of the PSFB converter is analyzed in detail based on wide range output voltage and load conditions in terms of high efficiency. In order to validate performance analysis, a prototype is built with 42-54 V / 15 A output values at a 200 kHz switching frequency. The measured maximum efficiency values are obtained as 94.4% and 76.6% at full and at 2% load conditions, respectively.

Development of Planar Transformer and SiC Based 3 kW High Power Density DC-DC Converter for Electric Vehicles (플라나변압기와 SiC 기반의 전기자동차용 3kW 고전력밀도 DC-DC 컨버터 개발)

  • Kim, Sangjin;Suk, Chaeyoung;Hakim, Ramadhan Muhammad;Choi, Sewan;Ryu, Byoungwoo;Park, Sanghun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.2
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    • pp.112-119
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    • 2021
  • This study proposes a design method of high-power-density and high-efficiency low-voltage DC-DC converters using SiC MOSFET and the optimized planar transformer design procedure based on the figure-of-merit. The secondary rectifying circuit of the phase-shifted full-bridge converter is compared to achieve high power density and high efficiency, and the phase-shifted full bridge converter with a current-doubler rectifier is selected. The planar transformer is designed by the proposed optimized design procedure and verified by FEA simulation. To validate the proposed design method, experimental results from a 3 kW prototype are provided. The prototype achieved 95.28% maximum efficiency and a power density of 2.98 kW/L.

Problem Analysis of Phase Shifted DC-DC Converter Using GaN FET (GaN FET을 적용한 위상 천이 DC-DC 컨버터의 문제점 분석)

  • Joo, Dong-Myoung;Kim, Dong-Sik;Lee, Byoung-Kuk;Kim, Jong-Soo
    • Proceedings of the KIPE Conference
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    • 2014.11a
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    • pp.197-198
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    • 2014
  • 본 논문에서는 Si MOSFET을 차세대 반도체인 GaN FET(Gallium Nitride Field Effect Transistor)으로의 대체 할 시 발생하는 문제점을 분석한다. 다양한 전력변환 시스템에 적용 가능한 위상 천이 풀브리지(Phase Shifted Full Bridge) DC-DC 컨버터를 대상으로 각각 Si MOSFET 및 GaN FET를 적용하고 실험을 통해 문제점을 확인 및 분석한다.

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Digital Control of Secondary Active Clamp Phase-Shifted Full-Bridge Converters

  • Che, Yanbo;Ma, Yage;Ge, Shaoyun;Zhu, Dong
    • Journal of Power Electronics
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    • v.14 no.3
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    • pp.421-431
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    • 2014
  • A DSP-based self-adaptive proportional-integral (PI) controller to control a DC-DC converter is proposed in this paper. The full-bridge topology is adopted here to obtain higher power output capability and higher conversion efficiency. The converter adopts the zero-voltage-switching (ZVS) technique to reduce the conduction losses. A parallel secondary active clamp circuit is added to deal with the voltage overshoot and ringing effect on the transformer's secondary side. A self-adaptive PI controller is proposed to replace the traditional PI controller. Moreover, the designed converter adopts the constant-current and constant-voltage (CC-CV) output control strategy. The secondary active clamp mechanism is discussed in detail. The effectiveness of the proposed converter was experimentally verified by an IGBT-based 10kW prototype.

Novel soft switching FB DC-DC converter for reducing conduction losses (도전손실 저감을 위한 새로운 소프트 스위칭 FB DC-DC 컨버터)

  • Kim, E.S.;Joe, K.Y.;Kye, M.H.;Kim, Y.H.;Yoon, B.D.
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.388-391
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    • 1996
  • The conventional high frequency phase-shifted full bridge DC-DC converter has a disadavantage that a circulating current flows through transformer and switching devices during the freewheeling interval Due to this circulating current, RMS current stress, conduction losses of transformer and switching devices are increased. To alleviate this problem, this study provides a novel circulating current free type high frequency soft switching phase-shifted full bridge DC-DC converter which applies the energy recovery snubber(ERS) attached at the secondary side of transformer. The ERS adopted in this study is consisted of three fast recovery diode($Ds_1$, $Ds_2$, $Ds_3$), two resonant capacitor($Cs_1$, $Cs_2$) and a small resonant inductor [(Lr) : It can be ignored because the transformer leakage inductance(Ll) is able to use in stead of inserting the resonant inductor(Lr)]

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Design and Implementation of an Optimal Hardware for a Stable Operating of Wide Bandgap Devices (Wide Bandgap 소자의 안정적 구동을 위한 하드웨어 최적 설계 및 구현)

  • Kim, Dong-Sik;Joo, Dong-Myoung;Lee, Byoung-Kuk;Kim, Jong-Soo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.1
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    • pp.88-96
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    • 2016
  • In this paper, the GaN FET based phase-shift full-bridge dc-dc converter design is implemented. Switch characteristics of GaN FET were analyzed in detail by comparing state-of-the-art Si MOSFET. Owing to the low conduction resistance and parasitic capacitance, it is expected to GaN FET based power conversion system has improved performance. However, GaN FET is vulnerable to electric interference due to the relatively low threshold voltage and fast switching transient. Therefore, it is necessary to consider PCB layout to design GaN FET based power system because PCB layout is the main reason of stray inductance. To reduce the electric noise, gate voltage of GaN FET is analyzed according to operation mode of phase-shift full-bridge dc-dc converter. Two 600W phase-shifted full-bridge dc-dc converter are designed based on the result to evaluate effects of stray inductance.

DSP Based Series-Parallel Connected Two Full-Bridge DC-DC Converter with Interleaving Output Current Sharing

  • Sha, Deshang;Guo, Zhiqiang;Lia, Xiaozhong
    • Journal of Power Electronics
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    • v.10 no.6
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    • pp.673-679
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    • 2010
  • Input-series-output-parallel (ISOP) connected DC-DC converters enable low voltage rating switches to be used in high voltage input applications. In this paper, a DSP is adopted to generate digital phase-shifted PWM signals and to fulfill the closed-loop control function for ISOP connected two full-bridge DC-DC converters. Moreover, a stable output current sharing control strategy is proposed for the system, with which equal sharing of the input voltage and the load current can be achieved without any input voltage control loops. Based on small signal analysis with the state space average method, a loop gain design with the proposed scheme is made. Compared with the conventional IVS scheme, the proposed strategy leads to simplification of the output voltage regulator design and better static and dynamic responses. The effectiveness of the proposed control strategy is verified by the simulation and experimental results of an ISOP system made up of two full-bridge DC-DC converters.