• Title/Summary/Keyword: PCB powder

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Preparation and Characterization of the Multi-functional Complex Utilizing PCB Powder (PCB Powder를 이용한 다기능 복합체의 제조 및 특성)

  • Park, Byoung Ki
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.34-39
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    • 2015
  • The feasibility of recycling wasted printed circuit board (PCB) is investigated by preparing PCB added flame retardant composites filled with either unsaturated polyester or polyurethane. In order to improve electroconductive properties, copper powder was added into the composites, which results also in improving their antistatic properties. The prepared composite samples showed a binding between the polymer fillers observed by a scanning microscope. The sample group using unsaturated polyester is elastomeric that led to appreciable elongation and elasticity. In case of polyurethane, the tensile strength increased proportionally as increase of the amount of PCB powder. The composite materials can be utilized as antistatic composite materials, since the surface resistivity result showed increase of the electroconductive properties by adding Cu. The flammability of the samples is not satisfactory according to UL-94 vertical test. However, the flame retardant properties were improved by adding PCB power. This study, therefore, showed that it is feasible to fabricate polymer composite materials and improve the material characteristics by adding PCB powder, which can replace existing additives used for the preparation of polymer composite materials and can reduce the environment contamination by recycling the wasted PCB.

Mechanical Properties and Drilling Performance of Ultra-fine Grained Cemented Carbide Produced Using Direct Carburized WC Powder

  • Okuno, Takuya;Hirose, Kazuhiro;Moriguchi, Hideki;Yamamoto, Eiji;Uchino, Katsuya;Kitagawa, Nobuyuki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.889-890
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    • 2006
  • In recent years, PCB drills with smaller diameters less than 0.1 mm are used and thus there are growing needs for ultra-fine grained cemented carbides. However, ultra-fine WC powder usually causes extraordinary grain growth during sintering which weakens mechanical strength of ultra-fine grained cemented carbides. So we examined several kinds of WC powders to make new ultra-fine grained cemented carbides having superior performance. We found that direct carburized WC powder is very good as a WC raw material. The PCB drills made of the developed ultra-fine grained cemented carbides have higher hardness, toughness and stiffness than conventional ones.

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Dispersion of $BaTiO_3$ Powder in PCB Material (PCB 소재용 RCC에서 $BaTiO_3$ Powder의 분산)

  • Lee, Ji-Ae;Shin, Hyo-Soon;Kim, Jong-Hee;Kim, Kab-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.224-225
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    • 2006
  • $BaTiO_3$ powder를 epoxy/solvent에 혼합한 슬러리와 solvent에 혼합한 슬러리의 분산 특성을 평가하기 위하여 분산제인 silane을 $BaTiO_3$ powder 표면에 코팅한 powder를 이용하여 분산실험을 진행하였다. Silane 표면 코팅 량에 따른 $BaTiO_3$ 슬러리와 $BaTiO_3$/epoxy 복합 슬러리의 분산 특성은 서로 다른 경향으로 나타남을 확인하였으며, silanae 최적 첨가량은 $BaTiO_3$/solvent 슬러리의 경우 0.3~0.5 wt%, $BaTiO_3$/epoxy/solvent 슬러리의 경우 1wt% 이상 첨가한 조건이었다. 또한 분산성 측정의 방법으로 점도 측정 방법과 함께 표면 거칠기 측정 방법의 가능성을 확인하였다.

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Melting and Refining of Cu Powder Scraped from Waste PCB with Fe2O3 (Fe2O3 첨가에 의한 폐PCB로부터 긁어낸 Cu분말의 용융 및 정제)

  • Heo, Su-Bin;Sohn, Ho-Sang
    • Resources Recycling
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    • v.26 no.4
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    • pp.95-100
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    • 2017
  • In this study, $Fe_2O_3$ was added as a flux to decrease melting temperature and refine during melting of Cu powder from scraped surface of the waste PCB (printed circuit board). The effect of $Fe_2O_3$ ratio to Cu powder and temperature on the recovery of Cu and content of impurities were investigated. It was found that the recovery of Cu was increased with increasing addition ratio of $Fe_2O_3$ and reaction temperature. The contents of O, Si and Fe in Cu phase were also decreased with increasing addition ratio of $Fe_2O_3$ and temperature. The formation of fayalite ($2FeO{\cdot}SiO_2$) and iron oxides phases in the slag was confirmed by XRD analysis after reaction with $Fe_2O_3$. Therefore, it was considered that the decrease of melting temperature and viscosity of slag by formation of fayalite slag contributed remarkably to the Cu recovery.

Dielectric Properties with Filler Heat Treatment in PCB for Embedded Capacitor (Embedded Capacitor용 PCB에서 filler 열처리에 따른 유전특성)

  • Lee, Ji-Ae;Shin, Hyo-Soon;Yeo, Dong-Hun;Kim, Jong-Hee;Yoon, Ho-Gyu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.270-270
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    • 2007
  • 전자 산업의 발달로 인해 전자기기에 소형화, 경량화 및 다기능화가 요구되면서 민쇄회로기판(PCB)에도 고밀도화, 고집적회가 필요하게 되었다. 이에 따라 embedded passive 기술을 이용하여 기판 내부에 가능한 많은 수동소자들을 실장시키려는 노력이 진행되어지고 있다. 가장 수요가 많은 capacitor의 경우 부피와 전기적 특성 측면에서 내장 효과가 가장 큰 passive 소자에 해당한다. 본 연구에서는 내장형 capacitor의 유전재료로서 중요한 $BaTiO_3$ powder를 filler로 사용하여 epoxy/BT 복합체에서 filler의 분율에 따른 유전상수률 측정하고, filler의 열처리에 따른 유전상수의 변화를 관찰하였다. 그러고 이들 복합체의 mixing rule과 미세구조 관찰을 통하여 기판용 RCC 소재로서의 적용성을 평가하고자 하였다.

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Study on the Preparation of Copper Sulfate by Copper Powder using Cation Membrane Electrowinning Prepared from Waste Cupric Chloride Solution (염화동 폐액으로부터 양이온격막 전해 채취된 구리 분말을 이용한 황산동의 제조방법 연구)

  • Kang, Yong-Ho;Hyun, Soong-Keun
    • Resources Recycling
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    • v.28 no.1
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    • pp.62-72
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    • 2019
  • Generally, $H_2SO_4$ and Cu metal are used as raw materials for producing copper sulfate. The study relates to a method for producing copper sulfate using electrowinning from a waste solution of copper chloride. Uses are used for copper plating for industry, plating, feed, agriculture, electronic grade PCB. Conventional methods for producing copper sulfate have a problem of a large amount of waste water and a high energy cost. A study on the production method of copper sulfate ($CuSO_4$), which is the most used among copper (Cu) compounds, has a low process operation ratio, a small amount of waste water, and a simple manufacturing process. It is easy to remove Na, Ca, Mg, and Al as impurities by using a cationic membrane. At the same time, high purity copper powder could be recovered by an electrowinninng method. Using the recovered copper powder, high purity copper sulfate could be produced.

Evaluation of Polychlorinated Biphenyls and Organochlorine Insecticide Residues in Waters, Sediments and Crucian Carps in Soho Lake (서호(西湖)의 수질 , 저니토(底泥土) , 붕어중(中) Polychlorinated Biphenyls 및 유기염소계(有機鹽素系) 살충제의 잔류평가(殘留評價))

  • Park, Chang-Kyu;Hwang, Eul-Chul
    • Korean Journal of Environmental Agriculture
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    • v.1 no.2
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    • pp.105-115
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    • 1982
  • Environmental samples contaminated with elemental sulfur(waters 22, sediments 20, crucian carps 19) collected from Soho Lake during the period of Sep. 1981 to Apr. 1982 were analyzed for polychlorinated biphenyls(PCBs) and organochlorine insecticides by GLC-ECD. Elemental sulfur was found to interfere in the residue analysis of environmental samples and the sulfur was eliminated, prior to analysis, with copper powder. PCBs residues in Soho lake were temporarily characterized as Aroclor 1254 and were analyzed at minimum detectable quantity of 0.04 ng by derivatizing PCBs to decachlorobiphenyl(DCB). PCBs were positively detected in all samples and its residue levels in waters, sediments, and crucian carps were $0.015{\sim}0.15$ ppb, $0.038{\sim}0.088$ ppm and 0.091 ppm, respectively. The residue levels of PCBs in all samples but sediments at central and outlet site of the lake were higher than those of total p,p'-DDT. The residue levels of PCBs in waters varied with inlets, i.e. those at right inlet site were three times of those at left inlet site. The main source of PCBs residues in the environmental samples of Soho Lake was not evident by present work.

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Evaluation of Cleanliness and Jet Forces by Spray-Type Cleaning Agent for Electronic and Semiconductor Equipment (전자·반도체용 스프레이 세정제에 대한 분사력 및 세정성 평가)

  • Heo, Hyo Jung;Jung, Young An;Row, Kyung Ho
    • Korean Chemical Engineering Research
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    • v.48 no.3
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    • pp.401-404
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    • 2010
  • A spray-type cleaning agent in utilizing dust-remover on PCB was chosen to study. In cleaning of electronic and semiconductor equipment, a substrate(IPC-A-36) was used to test the jet forces of the agent. And according to the jet forces time of the cleaning agent, the corresponding moving distances were compared with the spray times, and for the pollutants of iron powder and dust, the cleaning efficiency was tested with the IPC-A-36 by a weight method. The moving distance increased with the spray cleaning time longer. For a spray cleaning time of 3sec, the cleaning efficiency decreased with the amount of dust and the iron powder. It was also observed that the dust was remarkably removed, compared to the iron powder.

Dielectric Waveguide Duplexer Using Ceramic (세라믹을 이용한 유전체 도파관 듀플렉서)

  • Jang, Young-Soo;Kim, Jong-Chel;Kim, Seung-Wan;Lee, Kie-Jin
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.24 no.10
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    • pp.958-963
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    • 2013
  • Ceramic dielectric waveguide duplexer was developed. Duplexer was designed in order to minimize the muture interferences between transmission port and receive port of bandpass filter. The design method for antenna port was determined by the transmission loss and calibrated the length of resonator of recriving filter. We used the ceramic powder of dielectric constant 9.46 and installed SMD type on PCB board.

Manufacture of Ultra Fine CuO Powder from Waste Copper Chloride Solution by Spray Pyrolysis Process

  • Yu, Jae-Keun;Ahn, Zou-Sam;Sohn, Jin-Gun
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.165-170
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    • 2001
  • The main purpose of this study is to generate a fine copper oxide powder of high purity, with a compact structure and a uniform particle size by a spray pyrolysis process. The raw material is a waste copper chloride solution formed in the manufacturing process of Print Circuit Board (PCB). This study also examines the influences of various factors on the properties of the generated powder. These factors include the reaction temperature, the inflow speed of the raw material solution, the inflow speed of the air, the size of the nozzle tip, and the concentration of the raw material solution. It is discovered that, as the reaction temperature increases from 80$0^{\circ}C$ to 100$0^{\circ}C$ , the particle size of the generated powder increases accordingly, and that the structure of the powder becomes much more compact. When the reaction temperature is 100$0^{\circ}C$, the particle size of the generated powder increases as the concentration of copper in the raw material solution increases to 40g/l, decreases as the concentration increases up to 120g/l, and increases again as the concentration reaches 200g/1. In the case of a lower concentration of the raw material solution, the generated powder appears largely in the form of CuO. As the concentration increases, however, the powder appears largely in the form of CuCl. When the concentration of copper in the raw material solution is 120g/1, the particle size of the generated powder increases as the inflow speed of the raw material solution increases. When the concentration of copper in the raw material solution is 120g/1, there is no evident change in the particle size of the generated powder as the size of the nozzle tip and the air pressure increases. When the concentration is 40g/1, however, the particle size keeps increasing until the air pressure increases to 0.5kg/$\textrm{cm}^2$, but decreases remarkably as the air pressure exceeds 0.5kg/$\textrm{cm}^2$.

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