• Title/Summary/Keyword: Non-normal Process

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A Study on Process Incapability Measure for Non-Normal Process: $C^*_{psk}$TEX> (비정규공정에 대한 비공정능력 측도에 관한 연구: $C^*_{psk}$)

  • 채규용;이상용
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.48
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    • pp.233-240
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    • 1998
  • Recently, Hong-Jun Kim et al. introduced an improved process incapability index $C^*_{psk}$ by the transformation of the $C_{psk}{\;}C^*_{psk}$. A simple transformation of $C_{psk}$, can be regard as a process incapability index, provides an uncontaminated separation between information concerning the process accuracy and precision while this kind of information separation is not available with the $C_{psk}$. By an identical conception, in this article a new process incapability index $C^*_{psk}$ for Non-Normal process can be proposed by the transformation of the process capability index $C^*_{psk}$. The motivation behind introduction of $C^*_{psk}$ is that process capability index $C^*_{psk}$ cannot give information of the process accuracy and precision. A significant result of this research that $C^*_{psk}$ for the case where the target value T is equal to the midpoint of the specification limits or not Is evaluated without respect to T. Accordingly, $C^*_({psk})$ will be propose a reasonable process incapability measure for Non-Normal process

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Process Capability Analysis Algorithm Using Johnson Transformation (존슨변환을 이용한 공정능력분석 알고리즘 개발)

  • 김종걸;박은하;정연승
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.249-263
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    • 2000
  • This paper considers an algorithm using Johnson transformation to calculate process capability index for non-normal distribution. Johnson transformation is well known as one of methods transforming the data with non-normal distribution to normal data.

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Measure of Evaluation for Non-Normal Process Capability (비정규 공정능력 평가의 측도)

  • 김홍준;김진수;전창희
    • Journal of the Korea Safety Management & Science
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    • v.2 no.2
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    • pp.41-55
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    • 2000
  • The main objective of this paper is to propose a measure of evaluation for non-normal process capability. If a process is not normally distributed, but normal-based techniques are used, serious errors can result. Our approach to solve this problem is that the Pearson system, the Johnson system, and the Burr system are selected for estimating a measure of process capability using the percentage nonconforming. In this paper, we found that the Pearson system and the Johnson system were a conparatively reasonable methods to calculate out of specification by example.

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On the Application of Zp Control Charts for Very Small Fraction of Nonconforming under Non-normal Process (비정규 공정의 극소 불량률 관리를 위한 Zp 관리도 적용 방안 연구)

  • Kim, Jong-Gurl;Choi, Seong-Won;Kim, Hye-Mi;Um, Sang-Joon
    • Journal of Korean Society for Quality Management
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    • v.44 no.1
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    • pp.167-180
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    • 2016
  • Purpose: The problem for the traditional control chart is that it is unable to monitor the very small fraction of nonconforming and the underlying distribution is the normal distribution. $Z_p$ control chart is useful where it controls the vert small fraction on nonconforming. In this study, we will design the $Z_p$ control chart in order to use under non-normal process. Methods: $Z_p$ is calculated not by failure rate based on attribute data but using variable data. Control limit for non-normal $Z_p$ control chart is designed based on ${\alpha}$-risk calculated by cumulative distribution function of Burr distribution. ${\beta}$-risk, which is for performance evaluation, obtains in the Burr distribution's cumulative distribution function and control limit. Results: The control limit for non-normal $Z_p$ control chart is designed based on Burr distribution. The sensitivity can be checked through ARL table and OC curve. Conclusion: Non-normal $Z_p$ control chart is able to control not only the very small fraction of nonconforming, but it is also useful when $Z_p$ distribution is non-normal distribution.

More Comments on Non-Normal Process Capability Indices : $C_{Np}$(U, V, W) (비정규 공정의 공정능력지수에 관한 고찰 : $C_{Np}$(U, V, W))

  • 김진수;김홍준
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.6
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    • pp.17-22
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    • 2002
  • In this paper, We consider some generalization of these five basic indices to cover non-normal distribution. The proposed generalizations are compared with the five basic indices. The results show that the proposed generalizations are more accurate than those basic indices and other generalization in measuring process capability. We compared an estimation methods by Clements with based on sample percentiles WVM to calculate the proposed generalization as an example The results indicated that Clements method is more accurate than percentile method, WVM in measuring process capability But the calculations of percentile method are easy to understand, straightforward to apply, and show be valuable used for applications.

Measure and Assessment of Process Capability for Nonnormal Process Data (비정규 공정 데이터에 대한 공정능력의 측도 및 평가)

  • Kim, Hong-Jun;Song, Suh-Ill
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.594-609
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    • 1998
  • In this dissertation, a new process capability index $C_{psk}$ is introduced for non-normal process. The Pearson curve and the Johnson curve are selected for capability index calculation and data modeling the normal-based index $C_{psk}$ is used as the model for non-normal process. A significant result of this research find that the ranking of the seven indices, $C_p,\;C_{pk},\;C_{pm},\;C^{\ast}_{pm},\;C_{pmk},\;C_s,\;C_{psk}$ in terms of sensitivity to departure of the process median from the target value T=M from the most sensitive one up to the least sensitive are $C_{psk},\;C_{s},\;C_{pmk},\;C^{\ast}_{pm},\;C_{pm},\;C_{pk},\;C_p$. i.e, By the criteria adopted for evaluation of PCI's $C_{psk}$ is the most sensitive to the departure of the process median from target and $C_p$ is least

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Effects of Non-normality on the Performance of Univariate and Multivariate CUSUM Control Charts (비정규 모집단에 대한 일변량 및 다변량 누적합 관리도의 성능 분석)

  • Chang, Young-Soon
    • Journal of Korean Society for Quality Management
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    • v.34 no.4
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    • pp.102-109
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    • 2006
  • This paper investigates the effects of non-normality on the performance of univariate and multivariate cumulative sum(CUSUM) control charts for monitoring the process mean. In-control and out-of-control average run lengths of the charts are examined for the univariate/multivariate lognormal and t distributions. The effects of the reference value and the correlation coefficient under the non-normal distributions are also studied. Simulation results show that the CUSUM charts with small reference values are robust to non-normality but those with moderate or large reference values are sensitive to non-normal data especially to process data from skewed distributions. The performance of the chart to detect mean shift of a process is not invariant to the direction of the shift for skewed distributions.

Analysis of Multivariate Process Capability Using Box-Cox Transformation (Box-Cox변환을 이용한 다변량 공정능력 분석)

  • Moon, Hye-Jin;Chung, Young-Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.2
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    • pp.18-27
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    • 2019
  • The process control methods based on the statistical analysis apply the analysis method or mathematical model under the assumption that the process characteristic is normally distributed. However, the distribution of data collected by the automatic measurement system in real time is often not followed by normal distribution. As the statistical analysis tools, the process capability index (PCI) has been used a lot as a measure of process capability analysis in the production site. However, PCI has been usually used without checking the normality test for the process data. Even though the normality assumption is violated, if the analysis method under the assumption of the normal distribution is performed, this will be an incorrect result and take a wrong action. When the normality assumption is violated, we can transform the non-normal data into the normal data by using an appropriate normal transformation method. There are various methods of the normal transformation. In this paper, we consider the Box-Cox transformation among them. Hence, the purpose of the study is to expand the analysis method for the multivariate process capability index using Box-Cox transformation. This study proposes the multivariate process capability index to be able to use according to both methodologies whether data is normally distributed or not. Through the computational examples, we compare and discuss the multivariate process capability index between before and after Box-Cox transformation when the process data is not normally distributed.

A Study of the effective approach method for median control chart of non-normally distributed process (비정규분포공정에서 계량치관리를 위한 메디안 특수 관리도의 모형설계와 그 적용에 관한 실용에 연구)

  • 신용백
    • Journal of the Korean Professional Engineers Association
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    • v.21 no.4
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    • pp.19-32
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    • 1988
  • Whereas is non-symmetrical distribution manufacturing process the traditional X-chart by Shewhart is not plotted relatively on the central line but plotted on the skew of upper-hand side or lower-hand side. That is to say, for the purpose of producing either upper-specification-oriented items or lower-specification-oriented items, and when we carry out tighter control so as to have them pass only its specifications, the distribution shape naturally has a non-normal distribution. In the Shewhart X-chart, which is the most widely used one in Korea, such skewed distributions make tile plots to be inclined below or above the central line or outside the control limits although no assignable causes can be found. To overcome such short comings is non-normally distributed processes, a distribution-free type of confidence interval can be used, which should be haled on order statistics. This thesis is concerned with the design of control chart based on a sample median which is easy to use in practical situation and therefore properties for non-normal distributions, such as Gamma, Beta, Lognormal, Weibull, Pareto, and Truncated-normal distributions, may be easily analyzed. To enhance this improvement, I proved the property of practical applications of control chart method by comparing and analyzing the case studies of practical application of special purpose control chart method, and also by introducing the new designed median control chart.

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A Comprehensive Measure of Evaluation for Non-Normal Process Capability with Beta Distributions (베타분포를 하는 비정규 공정능력평가의 종합적 측도)

  • 김홍준;김진수;전창희
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.52
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    • pp.69-79
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    • 1999
  • The main objective of this study are to propose two methods that would be a comprehensive measure of evaluation for non-normal process capability with Beta distributions. First method is introduced using process capability index $C_{psk}$ by the Pearson system and Johnson system. The Pearson system and the Johnson System selected for process capability index calculation have a equivalent result of this study that the ranking of the seven indices in terms of sensitivity to departure of the process median from the target value from the most sensitive one up to the least sensitive are $C^{*}_{pm}$ , $C_{psk}$ , $C_{s}$ , $C_{pmk}$ , $C_{pm}$ , $C_{pk}$ , $C_{p}$ . Second method show using the percentage nonconforming by the Pearson, Johnson and Burr functions. In thus study, we find that the Pearson system and the Burr system are a reasonable method to estimate percentage nonconforming. But, the exact procedure for deriving this estimate will be based on Beta distribution. Accordingly, if a process is not normally distributed , but normal-based techniques are used serious errors can result.

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