• Title/Summary/Keyword: Nd-Fe-B permanent magnet

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Permanent Magnet Excitation in Small Axial Flux Driver with MR Sensor and Thin Film Multilayer Winding

  • 최도순
    • Journal of Korea Society of Industrial Information Systems
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    • v.6 no.1
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    • pp.70-76
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    • 2001
  • The disc type driver with Nd-Fe-B magnet is one of the servo drivers, which have many applications in various fields. For efficient and easy, it is desirable to be small and thin in its size. However, the driver which uses a conventional wire reel is very difficult to be reduced in its volume. one of alternatives to achieve the above goal is the thick film multilayer winding. The winding method will significantly reduce the total volume of the driver. Therefor this paper proposed the thick film multilayer winding methods and consists of parts: design manufactures, properties and applications.

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Preform Design for the Sinter-forging Process of Arc-shaped Powdered Magnets (원호 형상을 가지는 분말자석 단조성형공정에서의 예비성형체 설계)

  • Kim, Seung-Ho;Lee, Choong-Ho;Huh, Hoon
    • Transactions of Materials Processing
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    • v.8 no.2
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    • pp.135-142
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    • 1999
  • Tube Process(TP) is one of the processes to produce permanent magnets. Advantage claimed for this process is that it can accmplish both densification and anisotropication in one step forming. This process is distinguished from other processes since it uses deformable tube for densification of powder magnets. TP has, however, difficulties in manufacturing permanent magnets from Nd-Fe-B green powder due to folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding resulted from large height reduction and localized densification. Therefore, an adequate preform is necessary to reduce folding, lead magnets into almost desired final shape and get uniform densification. In this paper, preform design for TP is carried out without a deformable tube to investigate the behaviour of magnet sinter-forging. Preform design is accomplished to increase the effective magnet area with a near net shape and uniform densification.

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Magnetic Properties and Sintering Behavior of (Nd,Dy)-Fe-B Permanent Magnet by Spark Plasma Sintering (방전 플라즈마 소결을 이용한 (Nd,Dy)-Fe-B 영구자석의 자성 특성 및 소결 거동)

  • Song, Sun-Yong;Kim, Jin-Woo;Kim, Se-Hoon;Kim, Young-Do
    • Journal of Powder Materials
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    • v.19 no.2
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    • pp.105-109
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    • 2012
  • Magnetic properties and the microstructures of magnets prepared by spark plasma sintering were investigated in order to enhance magnetic properties by grain size control. Nd-Fe-B magnets were fabricated by the spark plasma sintering under 30 MPa at various temperatures. The grain size was effectively controlled by the spark plasma sintering and it was possible to make Nd-Fe-B magnets with grain size of 5.9 ${\mu}m$.

Magnetic properties of high performance NdFeB perpendicular thin film (고성능 NdFeB 수직 박막자석의 자기적 특성)

  • 김만중;양재호;김윤배;김택기
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.802-805
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    • 2000
  • Anistropic [Ta/NdFeB/Ta] thin film was sputtered on heated Si substrate by Nd$\_$17/Fe$\_$74/B$\_$9/ target. The grain size of the films increased according to the increase of substrate temperature, and the film deposited at 650$^{\circ}C$ showed optimum coercivity. 4$\pi$M$\_$r/, $\_$i/H$\_$c/ and (BH)$\_$max/ measured perpendicular to the film plane of thin film deposited at 650$^{\circ}C$ are 12.3 kG, 9.9 kOe and 37 MGOe, respectivly.

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Characteristic Analysis of Rotor Losses in High-Speed Permanent Magnet Synchronous Motor (초고속 영구자석형 동기 전동기의 회전자 손실 특성해석)

  • 장석명;조한욱;이성호;양현섭
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.3
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    • pp.143-151
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    • 2004
  • High-speed permanent magnet machines are likely to be a key technology for electric drives and motion control systems for many applications, since they are conductive to high efficiency, high power density, small size and low weight. In high-speed machines, the permanent magnets are often contained within a retaining sleeve. However, the sleeve and the magnets are exposed to high order flux harmonics, which cause parasitic eddy current losses. Rotor losses of high-speed machines are of great importance especially in high-speed applications, because losses heat the rotor, which is often very compact construction and thereby difficult to cool. This causes a danger of demagnetization of the NdFeB permanent magnets. Therefore, special attention should be paid to the prediction of the rotor losses. This paper is concerned with the rotor losses in permanent magnet high-speed machines that are caused by permeance variation due to stator slotting. First, the flux harmonics are determined by double Fourier analysis of the normal flux density data over the rotor surface. And then, the rectilinear model was used to calculate rotor losses in permanent magnet machines. Finally, Poynting vector have been used to investigate the rotor eddy current losses of high-speed Permanent magnet machine.

Synthesis of DyF3 paste and Magnetic Properties of GBDPed Nd-Fe-B Magnets (DyF3 paste 제조 및 이를 이용한 Nd-Fe-B 입계확산 자석의 특성 연구)

  • Jeon, Kwang-Won;Cha, Hee-Ryoung;Lee, Jung-Goo
    • Journal of Powder Materials
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    • v.23 no.6
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    • pp.437-441
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    • 2016
  • Recently, the grain boundary diffusion process (GBDP), involving heavy rare-earth elements such as Dy and Tb, has been widely used to enhance the coercivity of Nd-Fe-B permanent magnets. For example, a Dy compound is coated onto the surface of Nd-Fe-B sintered magnets, and then the magnets are heat treated. Subsequently, Dy diffuses into the grain boundaries of Nd-Fe-B magnets, forming Dy-Fe-B or Nd-Dy-Fe-B. The dip-coating process is also used widely instead of the GBDP. However, it is quite hard to control the thickness uniformity using dip coating. In this study, first, a $DyF_3$ paste is fabricated using $DyF_3$ powder. Subsequently, the fabricated $DyF_3$ paste is homogeneously coated onto the surface of a Nd-Fe-B sintered magnet. The magnet is then subjected to GBDP to enhance its coercivity. The weight ratio of binder and $DyF_3$ powder is controlled, and we find that the coercivity enhances with decreasing binder content. In addition, the maximum coercivity is obtained with the paste containing 70 wt% of $DyF_3$ powder.

The Creation of a Strong Magnetic Field by Means of Large Magnetic Blocks from NdFeB Magnets in Opposing Linear Halbach Arrays

  • Zezulka, Vaclav;Straka, Pavel
    • Journal of Magnetics
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    • v.21 no.3
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    • pp.364-373
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    • 2016
  • The article presents the results and findings obtained through the assembly of opposing linear Halbach arrays from two magnet layers using large magnetic blocks from permanent NdFeB magnets, especially concerning the distribution of magnetic induction in an air gap. The use of these large blocks has led to a significant expansion of the area of magnetic field with a substantially higher value of magnetic induction in comparison with similar linear Halbach arrays composed of small magnets. The paper also discusses the determined dependences of magnetic induction on the parameters of the x, y, z coordinate system and indicates the possibilities of achieving an even stronger magnetic field in a larger volume of an air gap for application for instance in equipment for magnetic separation of raw materials, in instrument technologies and in other areas.

Design and Small-sized Frame of The Permanent Magnet Motor from New Material of Magnetic (신 자성재질을 통한 영구자석형 전동기의 설계 및 소형화 방안)

  • Kim, Choong-Sik;Won, Sung-Hong;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.721-722
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    • 2006
  • Industrialization and technique consequently in quick development the motor field small size and light weight, high efficiency and highly energy density in necessity. The permanent magnet motor small size and the research regarding the research of the torque and efficiency is coming to be active. From this paper the research regarding the quality permanent magnet motor and analysis and it was developed recently the NdFeB anisotropic bond magnet which is a high magnetic force material use, from the hazard which accomplishes power density it is high permanent magnet motor of small size and light weight it researched. The Finite Element Method it led and motor optimization. Also the experiment and analysis permanent magnet motor it is improved the motor and result it led and different it compared.

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Novel process of rare-earth free magnet and thermochemical route for the fabrication of permanent magnet

  • Choi, Chul-Jin
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.12a
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    • pp.89-89
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    • 2013
  • Rare earth (RE) - transition metal based high energy density magnets are of immense significance in various engineering applications. $Nd_2Fe_{14}B$ magnets possess the highest energy product and are widely used in whole industries. Simultaneously, composite alloys that are cheap, cost effective and strong commercially available have drawn great attention, because rare-earth metals are costly, less abundant and strategic shortage. We designed rare-earth free alloys and fabrication process and developed novel route to prepare $Nd_2Fe_{14}B$ powders by wet process employing spray drying and reduction-diffusion (R-D) without the use of high purity metals as raw material. MnAl-base permanent magnetic powders are potentially important material for rare-earth free magnets. We have prepared the nano-sized MnAl powders by plasma arc discharge and micron-sized MnAl powders by gas atomization. They showed good magnetic property, compared with that from conventional processes. $Nd_2Fe_{14}B$ powders with high coercivity of more than 10 kOe were successfully synthesized by adjusting R-D step, followed by precise washing system. It is considered that this process can be applied for the recycling of RE-elements extracted from ewaste including motors.

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Exchange Coupling in Massively Produced Nd2Fe14B+Fe3B Nanocomposite Powders

  • Yang, Choong Jin;Park, Eon Byung;Han, Jong Soo;Kim, Eung Chan
    • Journal of Magnetics
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    • v.9 no.2
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    • pp.27-33
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    • 2004
  • Magnetic properties of $Nd_4Fe_{77.5}B_{18.5}$ compound in term of exchange coupling between $Nd_2Fe_{14}B$ and $Fe_3B$ magnetic nano crystals in melt spun powders were characterized by varying the quenching speed in mass production line. The exchange coupled phenomenon was characterized as functions of nano crystal size and volume fraction of each magnetic phase which was possible by employing Henkel plot (${\delta}M$) and refined Mossbauer spectroscopy. The optimized magnetic properties obtained from the present volume production line were: $B_r= 11.73 kG,{_i}H_c/ = 3.082 kOe$, and $(BH)_{max} = 12.28 MGOe.$ The volume fraction of each magnetic phase for those conditions giving the grain size of 10 nm were ${\alpha}-Fe; 4.2%, Fe_3B; 60.1 %$, and $Nd_2Fe_{14}B; 35.7%$. The superior magnetic properties in the $Nd_2Fe_{14}Fe_3B$ based nanocomposites were confirmed to be dependant on the volume fraction of $Fe_3B$.