• Title/Summary/Keyword: Model furnace

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A Study on Heat-Treatment Process Scheduling for Heavy Forged Products using MIP (열처리 공정의 생산스케줄 수립과 적용에 관한 연구)

  • Choi, Min-Cheol
    • Korean Management Science Review
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    • v.29 no.2
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    • pp.143-155
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    • 2012
  • The purpose of this study is to formulate and solve the scheduling problem to heat-treatment process in forging process and apply it to industries. Heat-treatment is a common process in manufacturing heavy forged products in ship engines and wind power generators. Total complete time of the schedule depends on how to group parts and assign them into heat furnace. Efficient operation of heat-treatment process increases the productivity of whole production system while scheduling the parts into heat-treatment furnace is a combinatorial problem which is known as an NP-hard problem. So the scheduling, on manufacturing site, relies on engineers' experience. To improve heat-treatment process schedule, this study formulated it into an MIP mathematical model which minimizes total complete time. Three methods were applied to example problems and the results were compared to each other. In case of small problems, optimal solutions were easily found. In case of big problems, feasible solutions were found and that feasible solutions were very close to lower bound of the solutions. ILOG OPL Studio 5.5 was used in this study.

A Study on the Deposition Characteristics of Ultrafine SiO2 Particles by Temperature Control in Deposition Zone (증착 구간에서의 온도 제어에 따른 SiO2 초미립자의 증착 특성 고찰)

  • You, Soo-Jong;Kim, Kyo-Seon
    • Journal of Industrial Technology
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    • v.16
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    • pp.157-168
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    • 1996
  • The deposition characteristics of ultrafine $SiO_2$ particles were investigated in a tube furnace reactor theoretically and experimentally controlling tube wall temperature in deposition zone. The model equations such as mass and energy balance equations and aerosol dynamic equations inside reactor and deposition tube were solved to predict the particle growth and deposition. The particle size and deposition efficiencies of $SiO_2$ particles were calculated, changing the process conditions such as tube furnace setting temperature, total gas flow rate inlet $SiCl_4$ concentration and were compared with the experimental results.

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Investigation of Oxidation Sensitivity with Temperature of Steel Plate Type (강판 종별 온도에 따른 산화 민감도 조사)

  • KIM, JUHAN;LEE, KEEMAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.5
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    • pp.455-464
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    • 2019
  • Experiments were conducted to investigate the sensitivity of steel plate oxidation with temperature in a simulated furnace. Used steel plates were a general steel and a high tensile steel. Porous media burner (PM burner) used in model furnace was made for uniform temperature profile. The surrounding temperature was controlled by adjusting the flow rate of the mixture in the combustor. Oxide layer analysis was performed using SEM image analysis and EDS line scanning. Both steel sheets showed a tendency to increase the thickness of the steel sheet surface oxide layer as the temperature increases, and it was confirmed that the flaking phenomenon in surface oxidation layer appeared when the temperature was above a certain temperature.

A Study on the Applicability of Estimation of Apparent Activation Energy of Blast Furnace Slag Contained Cement Using Calorimeter (열량계를 이용한 고로슬래그 혼입 페이스트의 겉보기 활성화 에너지 산정에 관한 연구)

  • Kim, Han-Sol;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.78-79
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    • 2021
  • It is necessary to calculate Apparent Activation Energy(Ea) in order to apply the equivalent age formula to predict compressive strength using the maturity method. For carbon reduction, it is necessary to consider the change of Ea by condition of GGBFS concrete, which is widely used today. In this study, as a basic study for the design of the compressive strength model of GGBFS concrete, the apparent activation energy of the GGBFS mixed paste was calculated through a calorimeter. The experiment was carried out at a hydration temperature of 10 to 30℃ with a paste test specimen having a GGBFS content of 0 to 80%. As a result, the GGBFS replacement rate of the paste increased, and Ea tended to increase as the temperature decreased.

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A Study on the Prediction of Concrete Strength Based on Maturity Method for Calculating the Concrete Strength Correction Value (mSn) of Two-Component Concrete (2성분계 콘크리트의 구조체 보정강도(mSn) 산정을 위한 적산온도 기반 콘크리트의 압축강도 예측 연구)

  • Kim, Han-Sol;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.129-130
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    • 2023
  • The compressive strength of concrete is greatly affected by the temperature inside the concrete at the initial age immediately after pouring. In the KCI Concrete Standard Specification, only the temperature correction strength (Tn) according to the curing temperature is applied in the mixing strength calculation formula, and mSn is not considered. The formula based on the Chrino model of the blast furnace slag concrete was calculated, and the strength of the structural concrete and the strength of the water cured specimen in the same mixture were compared with the predicted strength. As a result, the error between the predicted strength and the measured strength was greater in the structural concrete than in the concrete specimen.

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A Study on Resistance of Chloride Ion Penetration in Ground Granulated Blast-Furnace Slag Concrete (고로슬래그 미분말 콘크리트의 염화물 침투 저항성에 관한 연구)

  • Song, Ha-Won;Kwon, Seung-Jun;Lee, Suk-Won;Byun, Keun-Joo
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.400-408
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    • 2003
  • Chloride ion inside concrete destroys the so-called passive film surrounding reinforcing bars inside concrete so that the so-called salt attack accelerates corrosion which is the most critical factor for durability as well as structural safety of reinforced concrete structures. Recently, as a solution of the salt attack, the ground granulated blast-furnace slag(GGBFS) have been used as binder or blended cement more extensively. In this paper, characteristics of chloride ion diffusion for the GGBFS concrete, which is known to possess better resistance to damage due to the chloride ion penetration than ordinary portland cement(OPC) concrete possesses, are analyzed and a chloride ion diffusion model for the GGBFS concrete is proposed by modifying an existing diffusion model for the OPC concrete. The proposed model is verified by comparing diffusion analysis results using the model accelerated chloride penetration test results for concrete specimens as well as field test results for an RC bridge pier. Then, an optimal resistance condition to chloride penetration for the GGBFS concrete is obtained according to degrees of fineness and replacement ratios of the GGBFS concrete. The result shows that the GGBFS concrete has better resistance to chloride ion penetration than OPC concrete has and the resistance is more affected by the replacement ratio than the degree of fineness of the GGBFS.

Basic Analysis on Fractal Characteristics of Cement Paste Incorporating Ground Granulated Blast Furnace Slag (고로슬래그 미분말 혼입 시멘트 페이스트의 프랙탈 특성에 관한 기초적 분석)

  • Kim, Jiyoung;Choi, Young Cheol;Choi, Seongcheol
    • Journal of the Korea Concrete Institute
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    • v.29 no.1
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    • pp.101-107
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    • 2017
  • This study aimed to conduct the basic analysis on the fractal characteristics of cementitious materials. The pore structure of cement paste incorporating ground granulated blast furnace slag (GGBFS) was measured using mercury intrusion porosimetry (MIP) and the fractal characteristics were investigated using different models. Because the pore structure of GGBFS-blended cement paste is an irregular system in the various range from nanometer to millimeter, the characteristics of pore region in the different scale may not be adequately described when the fractal dimension was calculated over the whole scale range. While Zhang and Li model enabled analyzing the fraction dimension of pore structure over the three divided scale ranges of micro, small capillary and macro regions, Ji el al. model refined analysis on the fractal characteristics of micro pore region consisting of micro I region corresponding to gel pores and micro II region corresponding to small capillary pores. As the pore size decreased, both models suggested that the pore surface of micro region became more irregular than macro region and the complexity of pores increased.

Manufacturing Technique and Material Properties for 1/5-Scale Reinforced Concrete Frame Model (1/5 축소 3층 철근콘크리트 골조 모델의 제작기법 및 재료특성 연구)

  • 이한선;우성우;고동우;허윤섭;강귀용
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.575-580
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    • 1997
  • This study presents the techniques to manufacture the model concrete and model reinforcement for the 1/5-scale 3-story reinforced concrete frame. The used model concrete has sufficient workability but shows a little lower strength than expected model steel was made of commercial $\phi$3.2mm and $\phi$2.0mm wire by using deforming device and vacuum tube electric furnace. The yield strength can be simulated but it was difficult to simulate the other properties. The load cell was specially manufactured to measure the shear force in the columns of the first story. The carrying frame and the hinge adapter of artificial mass are explained. The special problems in the process of construction of model are also dressed.

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Numerical Study on the Devolatilization models of Pulverized Coal in DTF (DTF 내 미분탄 휘발화 모델에 관한 수치적 연구)

  • Kim, Jin-Nam;Kim, Ho-Young
    • 한국연소학회:학술대회논문집
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    • 2002.11a
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    • pp.173-184
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    • 2002
  • In order to evaluate the devolatilization models of pulverized coal, various devolatilization models are examined for the numerical analysis of Drop Tube Furnace.The results of analysis are compared with the experimental results. A numerical study was conducted to explore the sensitivities of the predictions to variation of the model parameters. It helps to elucidate the source of the discrepancies. Three different wall temperature conditions of the DTF, 1100, 1300 and $1500^{\circ}C$ were considered in this analysis. Two fuels are U.S.A. Alaska coal and Australia Drayton coal. The results of analysis with constant rate model, single kinetic rate model and two competing rate modes well presented fast volatile matter release in the early devolatilization. However, in the latter devolatilization they did not coincide with experimental results which presented tardy volatile matter release on account of pyrolysis of high molecular substance. On the other hand, the results of analysis with DAEM(Distribute Activation Energy Model) coincided with experiment al results in overall devolatilization.

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An On-Line Fuzzy Identification Method utilizing Fuzzy Model Evaluation

  • Bae, Sang-Wook;Park, Tae-Hong-;Lee, Kee-Sang-;Park, Gwi-Tae-
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1993.06a
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    • pp.1226-1229
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    • 1993
  • This paper proposes a new on-line fuzzy model identification(ONFID) algorithm in which the fuzzy model evaluation stage is incorporated. The fuzzy model evaluation is performed by the fuzzy equality index which is known to be a useful tool to evaluate the performance of the identified fuzzy model. Then the fuzzy model is updated according to the result of the evaluation. Proposed ONFID algorithm can sensibly identify to the system changes. To show the usefulness of the proposed algorithm, it is applied to the fuzzy model identification problem of the gas furnace and the output prediction problem of the flexible joint manipulator which is a nonlinear system.

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