• 제목/요약/키워드: Material flow analysis

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점소성 유한요소법에 의한 이차원 절삭의 구성인선 해석 (Built-Up Edge Analysis of Orthogonal Cutting By Visco-Plastic Finite Element Method)

  • 김동식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1995년도 추계학술대회 논문집
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    • pp.60-63
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    • 1995
  • The behavior of the work materials in the chip-tool interface in extremely high strain rates and temperatures is more that of viscous liquids than that of normal solid metals. In these circumstances the principles of fluid mechanics can be invoked to describe the metal flow in the neighborhood of the cutting edge. In the present paper an Eulerian finite element model is presented that simulates metal flow in the vicinity of the cutting edge when machining a low carbon steel with carbide cutting tool. The work material is assumed to obey visco-plastic (Bingham solid) constitutive law and Von Mises criterion. Heat generation is included in the model, assuming adiabatic conditions within each element. the mechanical and thermal properties of the work material are accepted to vary with the temperature. The model is based on the virtual work-stream function formulation, emphasis is given on analyzing the formation of the stagnant metal zone ahead of the cutting edge. The model predicts flow field characteristics such as material velocity effective stress and strain-rate distributions as well as built-up layer configuration

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PECVD 방법으로 증착한 Si박막의 SPC 성장 (SPC Growth of Si Thin Films Preapared by PECVD)

  • 문대규;임호빈
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1992년도 춘계학술대회 논문집
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    • pp.42-45
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    • 1992
  • The poly silicon thin films were prepared by solid phase crystallization at 600$^{\circ}C$ of amorphous silicon films deposited on Corning 7059 glass and (100) silicon wafer with thermally grown SiO$_2$substrate by plasma enhanced chemical vapor deposition with varying rf power, deposition temperature, total flow rate. Crystallization time, microstructure, absorption coefficients were investigated by RAMAN, XRD analysis and UV transmittance measurement. Crystallization time of amorphous silicon films was increased with increasing rf power, decreasing deposition temperature and decreasing total flow rate.

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산업용 로 내 고체 미립자의 거동 예측을 위한 유동-고체입자 간 비산에 관한 실험과 해석 (Experimental and computational study on fluid flow-solid particles interaction associated with entrainment behavior of the particles in the industrial furnaces)

  • 이후경;엄민제;최상민
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2012년도 제44회 KOSCO SYMPOSIUM 초록집
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    • pp.93-96
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    • 2012
  • In the industrial furnaces or reactors, entrainment of the material particles is one of the important issues from the point of view of efficient material-use. The particles of solid phase which has submicron unit are easily entrained with gas phase as a reacting agent or product, and it causes a loss of the material. In this study, wind-tunnel experiment is carried out to interpret the distribution of the particles entrained along the tunnel length. Through CFD-based computational analysis of the experiment, availability of result from the CFD analysis associated with particle size distribution and gaseous velocity to practical system is evaluated.

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A STUDY ON WELDING RESIDUAL STRESS BY NUMERICAL SIMULATION ON FRICTION STIR WELDING

  • Bang, Han-Sur;Kim, Heung-Ju;Go, Min-Seong;Chang, Woong-Seong;Lee, Chang-Woo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.505-510
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    • 2002
  • The Friction Stir Welding (FSW) is a new joining method that was developed at The Welding Institute (TWI) in England in 1991. It applied heating by the rotational friction and material plastic flow. It was developed as a new joining method to solve the problems of epochally in the welding of Al alloys. In the study, 6000series of Alloy composed of AI-Mg-Si, one of the Al alloys that are utilized for shipbuilding and construction, is selected as a specimen and the numerical is executed against the welded zone of FSW. The material used in this study had the unique properties of strength and anti-corrosion, but since the welded joint of this material is easily softened by the welding heat, FSW is executed and the numerical analysis is carried out around the joint. To examine the mechanical behaviors and properties, F.E.M analysis is executed and the developed thermal-elastic-plastic [mite analysis are used.

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신형경수로 증기발생기 마모손상 억제를 위한 설계최적화 (The Design Optimization of Preventive Measure Against APR1400 Steam Generator Tube Fretting Wear)

  • 임혁순;박영섭;이광한;이석호;정대율
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2047-2052
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    • 2004
  • Inconel-600 alloy has been used as steam generator tube material for current pressurized water reactors (PWRs). The long-term operation of steam generators showed that the use of this material induced localized corrosion damages and increased tube wear of steam generator. To protect these problems, steam generator tube material is being changed to Inconel-690 alloy. Based on the current trend, we have chosen Inconel 690 as the Advanced Power Reactor 1400 (APR1400) steam generator(SG) tube material and performed the design optimization of preventive measure against tube fretting wear for the APR1400 steam generator. In this paper, we examined the technical consideration in this modification : the selection of material, wear characteristics, effect of the Egg-crate Flow Distribution Plate installation, and effect analysis of vertical strip installation.

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금속소재의 고변형률 영역 유동응력선도 평가 (Evaluation of Flow Stress of Metal up to High Strain)

  • 이상곤;이인규;이성윤;이성민;정명식
    • 소성∙가공
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    • 제29권6호
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    • pp.316-322
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    • 2020
  • The flow stress curve is usually determined via uniaxial tensile or simple compression test. However, the flow stress curve up to high strain cannot be obtained using these two tests. This study presents a simple method for obtaining the flow stress curve up to high strain via FE analysis, a simple compression test, and an indentation test. In order to draw the flow stress curve up to high strain, the indentation test was carried out with the pre-stained specimen using the simple compression test. The flow stress curve of Al6110 was evaluated up to high strain using the proposed method, and the result was compared with the flow stress curve of the uniaxial tensile test of the initial material.

LCA기반 물질흐름분석 기법을 이용한 고속도로 건설에서의 총 자원요구량 산정 (Estimation of Total Material Requirement in Expressway Construction using Material Flow Analysis which is based on the Life Cycle Assessment)

  • 공찬휘;황용우;문진영;곽인호
    • 대한환경공학회지
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    • 제38권8호
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    • pp.403-410
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    • 2016
  • 고속도로의 건설시 많은 자원이 투입되고 있으나 이를 정량적으로 산정하여 관리하고 있지 않다. 본 연구에서는 LCA기법을 MFA에 접목하여 고속도로의 건설시 투입되는 총 자원요구량을 구간별로 직접 자원요구량과 간접 자원요구량으로 구분하여 산정하였다. 그 결과 직접 자원요구량은 모래 2.27E + 04 ton/km, 석회암 1.02E + 04 ton/km 및 자갈 4.47E + 03 ton/km 순으로 나타났으며, 간접 자원요구량은 자갈 2.75E + 04 ton/km, 철 9.80E + 03 ton/km 및 석탄 9.74E + 03 ton/km 순으로 나타났다. 따라서 모래, 석회암 등과 같은 직접 자원요구량이 높은 자원들은 시공현장에서 과량투입 방지와 같은 자원관리가 필요할 것으로 판단되며, 철을 비롯한 희유금속(크롬, 니켈) 및 석탄과 같은 간접 자원요구량이 높은 자원들도 자원관리 측면의 추가적인 연구가 필요할 것으로 판단된다.

점소성 유동 입자법에 의한 굳지 않은 콘크리트의 유동해석 모델 (Model for Flow Analysis of Fresh Concrete Using Particle Method with Visco-Plastic Flow Formulation)

  • 조창근;김화중;최열
    • 콘크리트학회논문집
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    • 제20권3호
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    • pp.317-323
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    • 2008
  • 본 연구에서는 굳지 않은 콘크리트 및 유동 콘크리트의 흐름 거동에 관한 해석 시뮬레이션 모델의 개발에 관한 것으로, 입자법의 일종인 MPS법 (moving particle semi-implicit method)을 적용하였다. 콘크리트의 유동 현상을 점소성의 흐름 문제로 고려하였으며, 콘크리트 입자의 운동에 관한 지배방정식은 라그랑지 정식화의 Navier-Stokes 방정식과 질량보존의 법칙에 기초하도록 하였다. 굳지 않은 콘크리트의 점소성 흐름 구성관계의 정식화를 위하여 콘크리트는 부동 상태인 경우 고점성체의 유체로, 유동상태인 경우 항복응력 이후 점소성체의 유체로 모델링하였다. 개발된 모델을 이용하여 L-형 박스의 콘크리트 유동 시험에 대해 시뮬레이션 하였으며, 그 결과 예측된 흐름량은 실험의 흐름량과 잘 일치하는 것으로 나타났다. 개발된 입자법의 해석 모델은 점소성 유체의 운동현상에 기초하여 정식화 되어 콘크리트 입자의 유동 및 운동 현상을 잘 묘사해 주는 것으로 평가된다.

틈새가 존재하는 이종강 레이저 용접부의 열유동에 관한연구 (A Study on Heat Flow of Laser-Welded Dissimilar Steel Joints with Gap)

  • 양해석
    • 한국군사과학기술학회지
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    • 제10권3호
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    • pp.5-15
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    • 2007
  • A welding structures is generally composed of dissimilar steel materials in order to reduce weight cost, and has a gap to fill the welding agent. Also, heat flow analysis should be fulfilled for structure existing of gap to figure out residual stress which is generated after welding. Since mechanical properties of welding structure composed of dissimilar steel is more fragile than mechanical properties of welding structure consisted of same material, heat flow analysis verifying this should be fulfilled as well. Therefore, on this research, heat flow analysis about dissimilar steel weldment consisted of gap existing AISI304 and AISI630 is practiced so that it could be a basic data of research about mechanical properties of gap existing dissimilar steel welding part which is going to be studied later on. During heat flow analysis, heat input model which based on Gaussian profile and using volume heat flux was newly consisted and applied. In addition, for verifying of analysis on this research, gap existing dissimilar steel weldment which had gap of 0.25mm and was welded using Nd-YAG. The welding profile and temperature distribution for weldment during welding was compared to the result which was gotten through heat flow analysis. Both of those results corresponded each other.

BTMSM/O2 고유량으로 증착된 SiOCH 박막의 2차원 상관관계 분석을 통한 유전특성 연구 (Dielectric Characteristics through 2D-correlation Analysis of SiOCH Thin Film deposited by BTMSM/O2 High Flow Rates)

  • 김민석;황창수;김홍배
    • 한국전기전자재료학회논문지
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    • 제21권6호
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    • pp.544-551
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    • 2008
  • We have studied the dielectric characteristics of low-k interlayer dielectric materials fabricated by PECVD for various precursor's flow rates. BTMSM precursor was introduced with the flow rates from 42 sccm to 60 sccm by 2 sccm step in the constant flow rate of 60 sccm $O_2$. The absorption intensities of Si-O-$CH_x$ bonding group and Si-$CH_x$ bonding group changed synchronously for the variation of precursor flow rate, but the intensity of Si-O-Si(C) responded asynchronously with the $CH_x$ combined bonds. The heat treatment reduced the FTIR absorption intensity of Si-O-$CH_x$ bonding group and Si-$CH_x$ bonding group but increased the intensity of Si-O-Si(C). The nanopore and free space formed by the increasement of caged link mode and cross link mode of Si-O-Si(C) group implied the origin of low-k SiOCH films.