• Title/Summary/Keyword: Inclined cracks

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Stability analysis of coal face based on coal face-support-roof system in steeply inclined coal seam

  • Kong, Dezhong;Xiong, Yu;Cheng, Zhanbo;Wang, Nan;Wu, Guiyi;Liu, Yong
    • Geomechanics and Engineering
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    • v.25 no.3
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    • pp.233-243
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    • 2021
  • Rib spalling is a major issue affecting the safety of steeply inclined coal seam. And the failure coal face and support system can be affected with each other to generate a vicious cycle along with inducing large-scale collapse of surrounding rock in steeply inclined coal seam. In order to analyze failure mechanism and propose the corresponding prominent control measures of steeply inclined coal working face, mechanical model based on coal face-support-roof system and mechanical model of coal face failure was established to reveal the disaster mechanism of rib spalling and the sensitive analysis of related factors was performed. Furthermore, taking 3402 working face of Chen-man-zhuang coal mine as engineering background, numerical model by using FLAC3D was built to illustrate the propagation of displacement and stress fields in steeply inclined coal seam and verify the theory analysis as mentioned in this study. The results show that the coal face slide body in steeply inclined working face can be observed as the failure height of upper layer smaller than that of lower layer exhibiting with an irregular quadrilateral pyramid shape. Moreover, the cracks were originated from the upper layer of sliding body and gradually developed to the lower layer causing the final rib spalling. The influence factors on the stability of coal face can be ranked as overlying strata pressure (P) > mechanical parameters of coal body (e.g., cohesion (c), internal fraction angle (φ)) > support strength (F) > the support force of protecting piece (F') > the false angle of working face (Θ). Moreover, the corresponding control measures to maintain the stability of the coal face in the steeply inclined working face were proposed.

Two new triangular finite elements containing stable open cracks

  • Rezaiee-Pajand, Mohammad;Gharaei-Moghaddam, Nima
    • Structural Engineering and Mechanics
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    • v.65 no.1
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    • pp.99-110
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    • 2018
  • The focus of this paper is on the elements with stable open cracks. To analyze plane problems, two triangular elements with three and six nodes are formulated using force method. Flexibility matrices of the elements are derived by combining the non-cracked flexibility and the additional one due to crack, which is computed by utilizing the local flexibility method. In order to compute the flexibility matrix of the intact element, a basic coordinate system without rigid body motions is required. In this paper, the basic system origin is located at the crack center and one of its axis coincides with the crack surfaces. This selection makes it possible to formulate elements with inclined cracks. It is obvious that the ability of the suggested elements in calculating accurate natural frequencies for cracked structures, make them applicable for vibration-based crack detection.

Stress Intensity Factor Analysis of Elliptical Arc Through Cracks at Mechanical Fastener Holes by Weight Function Method (II) - Mixed-Mode Stress Intensity Factor Analysis - (가중함수법에 의한 기계적 체결홀에 존재하는 타원호형: 관통균열의 음력확대계수 해석 (II) - 혼합모드 음력확대계수 해석 -)

  • Heo, Seong-Pil;Yang, Won-Ho;Ryu, Myeong-Hae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1671-1677
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    • 2001
  • Cracks at mechanical fastener holes usually nucleate as elliptical comer cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks. The weight function method for elliptical arc through cracks at mechanical fastener holes has been developed and verified in the part I of this study. In part H, applying the weight function method, the effects of the amount of clearance on the mixed-mode stress intensity (actors are investigated and the change of crack shape is predicted from the analysis for various crack shapes. The stress intensity factors leer inclined crack are analyzed and critical angle at which mode I stress intensity factor becomes maximum is determined.

Modeling of a Scan Type Magnetic Camera Image Using the Improved Dipole Model

  • Hwang Ji-Seong;Lee Jin-Yi
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1691-1701
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    • 2006
  • The scan type magnetic camera is proposed to improve the limited spatial resolution due to the size of the packaged magnetic sensor. An image of the scan type magnetic camera, ${\partial}B/{\partial}x$ image, is useful for extracting the crack information of a specimen under a large inclined mag netic field distribution due to the poles of magnetizer. The ${\partial}B/{\partial}x$ images of the cracks of different shapes and sizes are calculated by using the improved dipole model proposed in this paper. The improved dipole model uses small divided dipole models, the rotation and relocation of each dipole model and the principle of superposition. Also for a low carbon steel specimen, the experimental results of nondestructive testing obtained by using multiple cracks are compared with the modeling results to verify the effectiveness of ${\partial}B/{\partial}x$ modeling. The improved dipole model can be used to simulate the LMF and ${\partial}B/{\partial}x$ image of a specimen with complex cracks, and to evaluate the cracks quantitatively using magnetic flux leakage testing.

Effect of Repair Width on Mechanical Properties of 630 Stainless Steel Repaired by Direct Energy Deposition Process (직접 에너지 적층 공정을 이용한 보수 공정에서 보수 폭에 따른 기계적 특성 관찰)

  • Oh, Wook-Jin;Shin, Gwang-Yong;Son, Yong;Shim, Do-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.42-50
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    • 2020
  • This study explores the effects of repair width on the deposition characteristics and mechanical properties of stainless steel samples repaired using direct energy deposition (DED). In the DED repair process, defects such as pores and cracks can occur at the interface between the substrate and deposited material. In this study, we changed the width of the pre-machined zone for repair in order to prevent cracks from occurring at the inclined surface. As a result of the experiment, cracks of 10-40 ㎛ in length were formed along the inclined slope regardless of the repair width. Yield and tensile strength decreased slightly as the repair width increased, but the total and uniform elongation increased. This is due to the orientation of the crack. For specimens with a repair width of 20 mm, yield and tensile strength were 883 MPa and 1135 MPa, respectively. Total and uniform elongations were 14.3% and 8.2%, respectively. During observation of the fracture specimens, we noted that the fracture of the specimen with an 8 mm repair width occurred along the slope, whereas specimens with 14 mm and 20 mm repair depths fractured at the middle of the repaired region. In conclusion, we found that tensile properties were dependent upon the repair width and the inclination of the crack occurred at the interface.

Effect of Groove Shapes on Mechanical Properties of STS316L Repaired by Direct Energy Deposition (직접 에너지 적층을 통한 STS316L 소재의 보수 공정에서 그루브 형상이 기계적 특성에 미치는 효과)

  • Oh, W.J.;Son, Y.;Son, J.Y.;Shin, G.W.;Shim, D.S.
    • Transactions of Materials Processing
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    • v.29 no.2
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    • pp.103-112
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    • 2020
  • This study explores the effects of different pre-machining conditions on the deposition characteristics and mechanical properties of austenitic stainless steel samples repaired using direct energy deposition (DED). In the DED repair process, defects such as pores and cracks can occur at the interface between the substrate and deposited material. In this study, we varied the shape of the pre-machined zone for repair in order to prevent cracks from occurring at the slope surface. After repairs by the DED process, macro-scale cracks were observed in samples that had been pre-machined with elliptic and trapezoidal grooves. In addition, it was not possible to completely prevent micro-crack generation on the sloped interfaces, even in the capsule-type grooved sample. From observation of the fracture surfaces, it was found that the cracks around the inclined interface were due to a lack of fusion between the substrate and the powder material, which led to low tensile properties. The specimen with the capsule-type groove provided the highest tensile strength and elongation (respective of 46% and 571% compared to the trapezoidal grooved specimen). However, the tensile properties were degraded compared to the non-repaired specimen (as-hot rolled material). The fracture characteristics of the repaired specimens were determined by the cracks at the sloped interfaces. These cracks grew and coalesced with each other to form macro-cracks, they then coalesced with other cracks and propagated to the substrate, causing final fracture.

Determination of stress intensity factors of bent and eccentric cracks by multi-point selection method (다점선정법에 의한 편심 및 굴절균열의 응력확대계수의 결정)

  • 김종주;서인보;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1079-1086
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    • 1990
  • Recently, demand for the experimental analysis of crack, such as arbitrary or distributed ones which has been considered quite difficult to investigate by the theoretical and numerical method, is increasing. Among existent experimental methods applied to the analysis of stress intensity factors, the slab analogy method have the following merits; cracks can be replaced by similarity-shaped rigid body, and the distribution of stress is represented by slab curvature of duly bent specimen. For the accuracy improvement of this method, multi-point selection method was introduced and its accuracy proved by applying this method to the analysis of centrally linear and inclined cracks in a finite plate which are theoretically known. In this paper, moreover, the stress intensity factors of eccentric and skew-symmetric bent cracks were determined by multi-point selection method and newly developed moire tilted master grating method. The results obtained by this method showed good agreement with the reliably theoretical solutions.

Interference between two dynamic cracks (동적 균열의 간섭)

  • 이억섭;최인성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.714-718
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    • 1996
  • The interference phenomenonof a dynamic crack propagation in a inclined DEN(double edge notched) specimen has been investigated by using the dynamic photoelasticity. One crack initiated by static loading is propagated dynamically and experiences a mixed mode condition(interference) as the crack approaches to the inclined edge notch. We use the overdeterministic least-square method to extract dynamic $K_{Id}$ K sub IId/and .sigma. $_{ox}$from the recorded dynamic photoelastic pattern surounding a running crack. The evaluated $K_{Id}$ $K_{IId}$and .sigma. $_{ox}$together with the crack propagation velocity estimate the dynamic crack interference phenomenonenonon

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Prediction of Hydrofracture of Rock Salt under Ground at the Waste Isolation Pilot Plant (지하 핵 폐기물 저장 암염의 파괴현상 검증 및 분석)

  • Heo, Gwang-Hee;Lee, Cheo-Keun;Heo, Yol
    • Geotechnical Engineering
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    • v.11 no.3
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    • pp.139-162
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    • 1995
  • The possibility of the development of gas driven hydrofractures at the Waste Isolation Pilot Plant(WIPP) is investigated through analytical and numerical calculations and through laboratory experiments. First, an investigation of the chemical reactions involved shows that a large volume of gas could potentially be generated through the oxidation of iron in the waste. Simple ground water'flow calculations then show that unless regions of high permeability has been created, this gas volume will build up the pressure high enough to cause tensile damage in the horizontal planes of weakness or in the halite itself. The analytical calculations were performed using the concepts of linear elastic fracture mechanics and the numerical calculations were done using the finite element method. Also, laboratory tests were conducted to illustrate possible failure mechanisms. It is possible that after growing horizontal crack in the weaker anhydride layer, the crack could break out of this layer and propagate upward into the halite and toward the ground surface at an inclined argle of around 53$^{\circ}$ above horizontal. To prevent this latter phenomenon the anhydrite must have a fracture toughness less than 0.5590 times than that of the halite. Through the tests, three types of crack(radial vertical cracks, horizontal circular cracks and cone -shaped cracks) were observed.

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Stress Analysis of Hollow Cylinder with Inner Cracks Subjected to Torsion Moment (내부크랙을 가지며 비틀림모멘트를 받는 중공축의 응력해석)

  • 이종선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.123-128
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    • 1998
  • In fracture problems, stress intensity factors obtained theoretically and experimentally have been effectively utilized in the analytical evaluation of the cracks effect. The effect of surface crack of a cylindrical and a hollow cylindrical bar is investigated, as well as the effect of the thickness of a hollow cylindrical bar and inclined crack of a hollow cylinder subjected to torsion moment. In this study, stress intensity factor Km of mode III which expresses the stress state in the neighborhood of a crack tip is used. Stress analysis was conducted of the inside of a hollow cylinder in the axial direction of three dimensional crack tip subjected to torsion moment by combining the caustics method and the stress freezing method.

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