• Title/Summary/Keyword: Forming Tool

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A Study on the 3D Modelling and Transference of Scaning Data using LSC Method (LSC를 이용한 스캔데이터 변환 및 3차원 모델 생성에 관한 연구)

  • 김민주;이승수;박정보;김순경;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.387-392
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    • 2001
  • This paper is to model a 30-shape product applying mathematically the data acquired from a 3D scanner and using an Automatic Design Program. The research studied in th reverse engineering up to now has been developed continuously and surprisingly. However, forming 3D-shape solid models in CAE and CAM, based on the research, the study leaves much to be desired. Especially, analyses and studies reverse-designing automatically using measured data after manufacturing. Consequently, we are going to acquire geometric data using an 3D scanner in this study with which we will open a new field of reverse engineering by a program which can design a 3D-shape solid model in a CAD-based program automatically.

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Development of Automotive Seat Rail Parts for Improving Shape Fixability of Ultra High Strength Steel of 980MPa (980MPa 초고장력 강판의 형상 동결성 향상을 통한 자동차 시트레일 부품 개발)

  • Park, Dong-Hwan;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.137-144
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    • 2016
  • This paper aims to ensure describe the a spring-back prevention technique for improving shape fixability by using an ultra-high strength steel sheet with 980 MPa to develop a lightweight seat rail parts. Ultra-high strength steel gives a potential for considerable weight reduction and a cost-effective way to produce energy efficient vehicles. The influence of a spring-back of seat rail parts on the shape fixability in forming processes was investigated to be solved by an adjustment of the appropriate tool design and process parameters. The computed results for improving shape fixability were in good agreement with the experimental results.

A Study on the Forming of Parts for Automobile using Fine Blanking Process (파인블랭킹 공정을 이용한 자동차용 부품의 가공에 관한 연구)

  • 한규택
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.267.2-272
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    • 1998
  • The fine blanking is a process of press-working which makes possible to produce thick sheet metal parts of finished sheared surface and close dimensional accuracy over whole material thickness in single blanking operation. Fineblanked parts in general are characterized by their cleanly sheared surface over the whole stock thickness and accurate size for the specific functions. The fine blanking technology is urgently needed to remove secondary operations which are necessary in conventional blanking operation and cost reduction. In this study, the effect of material texture and vee-ring on parts for automobile is investigated by experimental observation and analysis.

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A Study on Development of Labor-saving and Automatic Agricultural Machinery for Onions Harvest (노동생력화 전자동 양파수확용 농기계 개발에 관한 연구)

  • 김인주;박창언;윤복현;김일수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.45-49
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    • 2003
  • According to the rising of national economic level, domestic consumption of vegetables having high additive values is increased continuously due to increased consumption of meat in last decade. These vegetables are produced almost in this country and are limited to import from neighbor countries in due of high transportation expenses for storing in refrigerated container. It is very important to mechanize the harvest work, forming more than 30% for their production cost, in order to cultivate variable vegetables at the same time according to their harvesting seasons. In this state its former harvest methods, with using of human power or semi-automatic harvest, caused to increase their production cost due to high labor cost and low working efficiency.

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A Study on the Computer Simulation for the System Layout of Flexible Manufacturing System (FMS의 구성설계를 위한 컴퓨터 시뮬레이션에 관한 연구)

  • Kim, Jang-Hyung;Kim, Chong-Eok
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.109-119
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    • 1989
  • This paper discusses the system layout of flexible manufacturing system. A definition of flexible manufacturing system has not been necessarily classified yet. An understanding, and an objective of its application are different in a variety of industries. It could be treated as the system adopting flexble-Automation and FMS has been improving as a form of parts maching system. It was thought that the problems of machining function and transfer function were important. This paper introduces parts family and machine groups to increase machining function and transfer function. Parts family and machine tool groups were made up by means of multidimensional dizitizing analysis. A new software algorithm for forming parts family and machine groups has been proposed. Flexible manufacturing system was layout according to the FMS transfer function classification.

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An analysis of the wrinkling initiation in sheet metal forming using bifurcation theory (분기좌굴이론을 이용한 박판성형공정에서의 주름발생해석)

  • 김종봉;양동렬;윤정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.28-31
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    • 1998
  • Wrinkling is one of the major defects in sheet metal products and may be also attributable to the wear of the tool. The initiation and growth of the wrinkles are influenced by many factors such as stress state, mechanical properites of the sheet material, geometry of the body, and contact condition. It is difficult to analyze the wrinkling initiation and growth considering the factors because the effects of the factors are very complex and the wrinkling behavior may show wide variation for small deviation of the factors. In this study, the bifurcation theory is introduced for the finite element analysis of wrinkling initiation and growth, All the above mentioned factors are conveniently considered by finite element method. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. The finite element analysis is carried out using the continuum-based resultant shell elements considering the planar anisotropy of the sheet metal. The proposed method is verified by employing to column buckling problem. And then, the initiation and growth of wrinkling in deep drawing of cylindrical cup are analyzed.

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Formulation of DNC (Direct Numerical Control) system for controlling flexible manufacturing system (FMS 제어를 위한 DNC 시스템의 형성에 관한 연구)

  • 이병룡;이석희
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.242-248
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    • 1987
  • Recently, a quite large number of investigation is published on the subject of Flexible Manufacturing System which can cope with the volatile market demand and the variety of product. Minimum requirement of designing FMS is depicted and by investigating the communication system between the machine tool and the cell control computer, ana between the central computer and the cell control computer, when it is formed as a sub-system of an FEM, the software can be evolved to the control software of the total Flexible Manufacturing System. It is developed the communication system between the central computer and the cell control computer which is the basic structure of the control architecture of FMS under the concept of DNC (Direct Numerical Control). It is used CYBER 180-830 as the central computer, and GMC-1100 computer as the cell control computer, and the main basic program is developed and tested, thus forming a DNC system which can be used in educational environment.

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Finite element Analysis for the Lamination Process of a Motor Core using Progressive Dies (순차이송 금형을 사용한 모터코어 적층과정의 유한요소해석)

  • Park, K.;Lee, I.S.;Jang, K.J.;Choi, S.R.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.618-623
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    • 2000
  • In order to increase the porductivity of electrical parts, manufacturing processes using progressive dies have been widely used in the industry. Motor cores have been fabricated using progressive stacking die with the lamination procedure for better electro-magnetic property. for the proper design of a process, a prediction of the process is required to obtain many design parameters. In this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination this work, rigid-plastic finite element analysis is carried out in order to simulate the lamination process of the motor core. The effects of the embossing depth and the amount of deviation are investigated and compared with experiments. The forming process can then be predicted successfully from the results of analyses, which enables to design appropriately the die and the process.

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Investigation of Surface Roughness Characteristics according to Tool Runout Variations in Side Milling Cutter for Worm Screw (사이드 밀링 커터를 이용한 워엄 스크루 가공에서 공구 런아웃이 표면조도에 미치는 영향분석)

  • Kim, Sun Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.76-82
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    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear motion. For mass production of a high quality worm, the current roll forming process is substituted with the milling cutter process. Since the milling cutter process enables the integration of all machining operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. The tooling system for side milling cutter on the CNC lathe to improve machinability is developed. However, the runout of spindle and cutting tips are important factors to be considered for producing high quality worms because the tooling system has multiple tips. In this study, surface roughness variations accuracy according to runout was investigated in side milling cutter for worm screw. The result shows by simulation and experiment.

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Fundamental ideas in Mathematics Education and Using History of Mathematics (수학교육에서의 '기본개념'과 수학사의 접목 -평균값의 예를 통해서 본 수업 모형-)

  • 한경혜
    • Journal for History of Mathematics
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    • v.17 no.3
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    • pp.73-92
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    • 2004
  • The paper surveys various attempts to use the concept of 'fundamental ideas' -Bruner's concept- as a tool for organizing mathematics teaching and research in mathematics education. One of the characteristics of fundamental ideas in mathematics is their correspondence to the history of mathematics; therefore in forming out contents and methods in mathematics education, the history of mathematics may be serve as an interesting aspect. It is demonstrated by the example of mean values.

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