• Title/Summary/Keyword: Failure monitoring

Search Result 874, Processing Time 0.026 seconds

On-Line Condition Monitoring and Diagnostics of Distribution Equipment (배전반 설비의 온라인 모니터링 및 진단)

  • Yun, Ju-Ho;Im, Wan-Su;Hwang, Jong-Sun;Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2007.06a
    • /
    • pp.525-526
    • /
    • 2007
  • Continuous on-line temperature monitoring provides the means to evaluate current condition of equipment and detect abnormality. It allows corrective measures to be taken to prevent upcoming failure. Continuous temperature monitoring and event recording provides information on the energized equipment's response to normal and emergency conditions. On-line temperature monitoring helps to coordinate equipment specifications and ratings, determine the real limits of the monitored equipment and optimize facility operations. Using wireless technique eliminates any need for special cables and wires with lower installation costs if compared to other types of online condition monitoring equipment. In addition, wireless temperature monitoring works well under difficult conditions in strategically important locations. Wireless technology for on-line condition monitoring of energized equipment is applicable both as standalone system and with an interface with power quality monitoring system.

  • PDF

Reactor Coolant Pump Seal Monitoring System Using Statistical Modeling Techniques (통계적모델을 이용한 원자로냉각재펌프 밀봉장치 성능감시)

  • Lee, Song-Kyu;Chung, Chang-Kyu;Bae, Jong-Kil;Ahn, Sang-Ha
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2007.11a
    • /
    • pp.1386-1390
    • /
    • 2007
  • This paper presents the equipment condition monitoring technology for the process or the equipment using statistical techniques. The equipment condition monitoring system consists of an empirical model to estimate the expected sensor values of process variables and a diagnose model to detect the abnormal condition and to identify the root source of the problem. The empirical model is constructed by the analysis of historic data. The diagnose model uses the sequential probability ratio test (SPRT) technique. The monitoring system was tested with real operating data acquired from the Reactor Coolant Pump Seal in the Nuclear Power Plant. It can detect the system degradation or failure at the early stage since it is able to catch the subtle deviation of process variables from normal condition.

  • PDF

Practical Reliability Growth Management for RAM Growth Monitoring (RAM 성장모니터링을 위한 실용적인 신뢰성 성장관리)

  • Jung Won
    • Proceedings of the KSR Conference
    • /
    • 2005.11a
    • /
    • pp.258-263
    • /
    • 2005
  • The purpose of this research is to present a practical method for efficiently monitoring a reliability growth process using AMSAA(Army Materiel Systems Analysis Activity) reliability growth model. The presented method is viable for identifying failure modes, incorporating design changes and monitoring reliability progress on an on-going basis during the early stages of a product development program. According to the Application Guide for EN 50126(RAM part for Rolling Stock), reliability growth monitoring is essential part of the main tasks of design phase in RAM growth monitoring. Implementation of reliability growth management program will provide very useful information on concept selection, product/process reliability, and cost effectiveness without too much time, money and engineering effort being spent on the development of failure suspect parts.

  • PDF

A Study on Development of Automated Monitoring System for Road Cut Slopes (위험도로사면의 실시간 무인감시시스템 개발 연구)

  • 김춘식;이광우;윤수호;조삼덕
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2000.11a
    • /
    • pp.607-614
    • /
    • 2000
  • A cost-effective automated slope monitoring system is developed to monitor hazardous cut slopes along highways. This automated slope monitoring system consists of data-collection and visual monitoring, data-transmitting, database and internet service, and alarm system. Wire-line extensometer, automatic raingauge, and CCD camera are selected as monitoring instruments in this system, after consideration of failure characteristics of roadside cut slopes in the country. This paper describes the important features of this newly developed automated slope monitoring system.

  • PDF

An Experimental Study on the Wear and Vibrational Characteristics Resulted from Rotordynamics System Failure(I) (회전기계 파손에 따른 마멸 및 진동 특성(I))

  • Kang, Ki-Hong;Yoon, Eui-Sung;Chang, Rae-Hyuk;Kong, Ho-Sung;Kim, Seong-Jong;Lee, Yong-Bok;Kim, Chang-Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
    • /
    • 2001.11a
    • /
    • pp.43-52
    • /
    • 2001
  • Condition monitoring plays a vital role since it sustains the reliable operation of industrial plant and machinery in the pursuit of economic whole life operation. In order to achieve this goal, it is needed to monitor various parameters of mechanical system such as vibration, wear, temperature, and etc., and finally to diagnosis the root causes of any possible abnormal machine condition. In this work, we constructed a rotor system where various types of functional machine failures occurred frequently in industry were induced. Characteristics of the machine failure were monitored simultaneously by the on-line measurement of vibration, wear and temperature. Result showed that these parameters responded differently to the induced functional machine failure. The availability of each parameter on effective condition monitoring was discussed in this work.

  • PDF

A Study on Discrete Hidden Markov Model for Vibration Monitoring and Diagnosis of Turbo Machinery (터보회전기기의 진동모니터링 및 진단을 위한 이산 은닉 마르코프 모델에 관한 연구)

  • Lee, Jong-Min;Hwang, Yo-ha;Song, Chang-Seop
    • The KSFM Journal of Fluid Machinery
    • /
    • v.7 no.2 s.23
    • /
    • pp.41-49
    • /
    • 2004
  • Condition monitoring is very important in turbo machinery because single failure could cause critical damages to its plant. So, automatic fault recognition has been one of the main research topics in condition monitoring area. We have used a relatively new fault recognition method, Hidden Markov Model(HMM), for mechanical system. It has been widely used in speech recognition, however, its application to fault recognition of mechanical signal has been very limited despite its good potential. In this paper, discrete HMM(DHMM) was used to recognize the faults of rotor system to study its fault recognition ability. We set up a rotor kit under unbalance and oil whirl conditions and sampled vibration signals of two failure conditions. DHMMS of each failure condition were trained using sampled signals. Next, we changed the setup and the rotating speed of the rotor kit. We sampled vibration signals and each DHMM was applied to these sampled data. It was found that DHMMs trained by data of one rotating speed have shown good fault recognition ability in spite of lack of training data, but DHMMs trained by data of four different rotating speeds have shown better robustness.

Development of a Web-Based Remote Monitoring System for Evaluating Degradation of Machine Tools Using ART2 (ART2 신경회로망을 이용한 공작기계의 웹기반 원격 성능저하 모니터링 시스템 개발)

  • Kim, Cho-Won;Choi, Kook-Jin;Jung, Sung-Hwan;Hong, Dae-Sun
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.18 no.1
    • /
    • pp.42-49
    • /
    • 2009
  • This study proposes a web-based remote monitoring system for evaluating degradation of machine tools using ART2(Adaptive Resonance Theory 2) neural network. A number of studies on the monitoring of machine tools using neural networks have been reported. However, when normal condition is changed due to factors such as maintenance, tool change etc., or a new failure signal is generated, such algorithms need to be entirely retrained in order to accommodate the new signals. To cope with such problems, this study develops a remote monitoring system using ART2 in which new signals when required are simply added to the classes previously trained. This system can monitor degradation as well as failure of machine tools. To show the effectiveness of the proposed approach, the system is experimentally applied to monitoring a simulator similar to the main spindle of a machine tool, and the results show that the proposed system can be extended to monitoring of real industrial machine tools and equipment.

A Scan-Based On-Line Aging Monitoring Scheme

  • Yi, Hyunbean;Yoneda, Tomokazu;Inoue, Michiko
    • JSTS:Journal of Semiconductor Technology and Science
    • /
    • v.14 no.1
    • /
    • pp.124-130
    • /
    • 2014
  • In highly reliable and durable systems, failures due to aging might result in catastrophes. Aging monitoring techniques to prevent catastrophes by predicting such a failure are required. This paper presents a scan-based on-line aging monitoring scheme which monitors aging during normal operation and gives an alarm if aging is detected so that the system users take action before a failure occurs. We illustrate our modified scan chain architecture and aging monitoring control method. Experimental results show our simulation results to verify the functions of the proposed scheme.

Components of a Comprehensive Transformer Monitoring and Diagnostic System (새로운 방식의 변압기)

  • Kim, Hyung-Seung;Kane, Claude
    • Proceedings of the KIEE Conference
    • /
    • 2007.07a
    • /
    • pp.97-98
    • /
    • 2007
  • A wide range of data is available as too causes of large power transformers. Although the percentage of transformer component failure rates vary, all data shows that the top three failure mechanisms are Load Tap Changers (LTC), Bushings and Windings. To date, the most common methods employed to determine the health of a transformer are off line tests and online temperature monitoring, winding hotspot calculations and dissolved gas analysis.

  • PDF

The Early Detection of Journal Bearing Failures by a Pattern Recognition of Ultrasonic Wave (초음파의 형상인식법을 이용한 저널베어링의 마멸파손 검지)

  • 윤의성;손동구;안효석
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.8
    • /
    • pp.2061-2068
    • /
    • 1993
  • Condition monitoring technology is of great importance for the maintenance of complex machinery in view of its early monitoring of the abnormal condition and the protection against failure. Several methods have been used for the detection of failure of journal bearings, one of the main elements of mechanical system. The methods most frequently used are vibration and temperature monitoring, but these are unable to monitor the wear conditions exactly. In this study, an ultrasonic measument method, one of the non-destructive testing methods, was introduced as the monitoring technology. Furtermore a pattem recognition method was applied to analyze the ultrasonic signal. The monitoring system using the pattern recognition method is composed of digital signal processing units and uses Hamming net algorithm for the recognition of ultrasonic waves. From the journal bearing wear test, the occurrence of adhesive wear of the white metal in rubbing contact with the shaft was exactly detected by this system, and the wear status of the journal bearing was monitored by measuring the wear thickness.