• Title/Summary/Keyword: Crane automation

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Anti-Sway Control of Container Cranes: Inclinometer, Observer, and State Feedback

  • Kim, Yong-Seok;Hong, Keum-Shik;Sul, Seung-Ki
    • International Journal of Control, Automation, and Systems
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    • v.2 no.4
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    • pp.435-449
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    • 2004
  • In this paper, a novel anti-sway control system that uses an inclinometer as a sway sensor is investigated. The inclinometer, when compared with a vision system, is very cheap, durable, and easy to maintain, while providing almost the same performance. A number of observers to estimate the angular velocity of the load and the trolley velocity are presented. A state feedback controller with an integrator is designed. After a time-scale analysis, a 1/4-size pilot crane of a rail-mounted quayside crane was constructed. The performance of the proposed control system was verified with a real rubber-tired gantry crane at a container terminal as well as with the constructed pilot crane. Experimental results are provided.

BIM-based Lift Planning Workflow for On-site Assembly in Modular Construction Projects

  • Hu, Songbo;Fang, Yihai;Moehler, Robert
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.63-74
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    • 2020
  • The assembly of modular construction requires a series of thoroughly-considered decisions for crane lifting including the crane model selection, crane location planning, and lift path planning. Traditionally, this decision-making process is empirical and time-consuming, requiring significant human inputs. Recently, research efforts have been dedicated to improving lift planning practices by leveraging cutting-edge technologies such as automated data acquisition, Building Information Modelling (BIM) and computational algorithms. It has been demonstrated that these technologies have advanced lift planning to some degree. However, the advancements tend to be fragmented and isolated. There are two hurdles prevented a systematic improvement of lift planning practices. First, the lack of formalized lift planning workflow, outlining the procedure and necessary information. Secondly, there is also an absence of a shared information environment, enabling storages, updates and the distribution of information to stakeholders in a timely manner. Thus, this paper aims to overcome the hurdles. The study starts with a literature review in combination with document analysis, enabling the initial workflow and information flow. These were contextualised through a series of interviews with Australian practitioners in the crane-related industry, and systematically analysed and schematically validated through an expert panel. Findings included formalized workflow and corresponding information exchanges in a traditional lift planning practice via a Business Process Model and Notation (BPMN). The traditional practice is thus reviewed to identify opportunities for further enhancements. Finally, a BIM-based lift planning workflow is proposed, which integrates the scattered technologies (e.g. BIM and computational algorithms) with the aim of supporting lift planning automation. The resulting framework is setting out procedures that need to be developed and the potential obstacles towards automated lift planning are identified.

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Quayside Container Cranes in Year 2013

  • Lee, Suk-Jae;Hong, Keum-Shik
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.04a
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    • pp.437-442
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    • 2004
  • In this paper, design specifications for a new generation container crane in year 2013 is investigated. After analyzing the trend of the development of container cranes from the 1950s to date, a prospective size for targeting year 2013 is proposed. Introductory specifications of the frame, trolley, hoist and spreader for the proposed new crane are discussed. Considering that the mega-ships will load and unload more than 15000 boxes at one stop, rough dimensions of the crane including outreach, rail gage, lift, backreach, etc. are also suggested. Although the sheer size of the cranes already present some challenges, the biggest challenge is to improve productivity by maximizing the moves per hour. For this, the speeds of trolleys and hoists, rail loads, stability, etc. are discussed.

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Theoretical consideration and digital control for automation of tower cranes (타워형 크레인의 자동화를 위한 이론적 고찰 및 디지탈 제어에 관한 연구)

  • 이진우;이충환;김상봉
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10a
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    • pp.993-998
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    • 1992
  • The paper treated the oscillation control of cargo rope and the position control of cart for a tower crane system by adopting the optimal regulator method. Since the tower crane has nonlinearity and it is very unstable when the cargo is mobiling, an insensitive control system with respect to oscillation of cargo rope and disturbance such as wind is required. In this paper, model equation of the tower crane is induced by using Lagrange equation and it is linearized at equilibrium point. The real time control of tower crane syste is implemented by 16bits microcomputer with A/D and D/A convetters to illustrate the application of the adopted optimal desgn method.

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A Feedback Control System for Suppressing Crane Oscillations with On-Off Motors

  • Hekman, Keith A.;Singhose, William E.
    • International Journal of Control, Automation, and Systems
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    • v.5 no.3
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    • pp.223-233
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    • 2007
  • Crane payloads frequently swing with large amplitude motion that degrades safety and throughput. Open-loop methods have addressed this problem, but are not effective for disturbances. Closed-loop methods have also been used, but generally require the speed of the driving motors to be precisely controlled. This paper develops a feedback control method for controlling motors to cancel the measured payload oscillations by intelligently timing the ensuing on and off motor commands. The effectiveness of the oscillation suppression scheme is experimentally verified on an industrial bridge crane.

A Study on Modeling of Unmanned Gantry Crane (1) (UGC 모델링에 관한 연구(I))

  • 박경택;김두형;신영재;박찬훈;김용선
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1999.10a
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    • pp.333-344
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    • 1999
  • Currently many studies on the unmanned gantry crane for the automated container terminal are accomplished. This is needed for the development of large scale, automation, high speed, unmanned system and information system in port facility. In order to do efficient container handling job in port yard, the automated handling system is well adapted to the job environments and all-season weather, In order to realize the automatic and unmanned system for container handling job, the required functions and main structure system are studied. The major problems of operation of the conventional gantry crane are that the vibration of gantry structure body is occurred by operation and that high-speed and precision position-velocity control and the capability to dope to the external disturbances caused by the wind, rain, fog and job environments. In this paper, the fundamental study for establishment of the concept and the dynamic modelling of the major sub system of the unmanned gantry crane is presented. These studies are useful for design and manufacturing of the new concept model of the unmanned gantry crane for efficient operation of the automated container terminal.

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Dynamics and GA-Based Stable Control for a Class of Underactuated Mechanical Systems

  • Liu, Diantong;Guo, Weiping;Yi, Jianqiang
    • International Journal of Control, Automation, and Systems
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    • v.6 no.1
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    • pp.35-43
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    • 2008
  • The control of underactuated mechanical system is very complex for the loss of its control inputs. The model of underactuated mechanical systems in a potential field is built with Lagrangian method and its structural properties are analyzed in detail. A genetic algorithm (GA)based stable control approach is proposed for the class of under actuated mechanical systems. The Lyapunov stability theory and system properties are utilized to guarantee the system stability to its equilibrium. The real-valued GA is used to adjust the controller parameters to improve the system performance. This approach is applied to the underactuated double-pendulum-type overhead crane and the simulation results illustrate the complex system dynamics and the validity of the proposed control algorithm.

Automation of Tower Cranes based on Optimal Control Method (최적 제어법에 의한 타워크레인의 자동화에 관한 연구)

  • Lee, Jin-Woo;Kim, Sang-Bong
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.213-222
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    • 1993
  • This paper is concerned with automation of tower cranes in view of the robust control of tower crane during take-off, load hoisting, load lowering and landing. The model equation of the tower crane is induced by using Lagrange's equation and it is linearized at equillibrium point. The control is realized by adopting the optimal regulator method. The effectiveness is proved through the experimental results for the oscillation control of cargo rope and the position controls of trolley and boom by the implementation of digital control using 16 bits microcomputer for the designed optimal control law.

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Development of RMQC Simulation Program (RMQC Simulation Program 개발)

  • 최재승;황석환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1622-1625
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    • 2003
  • RMQC, rail mounted quay crane, lifts and moves large container by means of hoist and trolley motion on the dock. Our company is trying to develop advanced RMQC applying the concepts of elevator hoist and container conveyer for the automation and high efficiency in handling the boxes. Prior to the development of new products, it is necessary to check the capacity of conventional crane for reference. The program simulates container-handling rates and gives some design factors for the conventional cranes.

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