• Title/Summary/Keyword: 폴리머 보수 모르타르

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Mechanical Properties of Repair Mortar Incorporated with Bio Polymer (바이오 폴리머를 이용한 구조물 보수용 모르타르의 역학적 특성 평가)

  • Lee, Sun-Mok;Hyun, Jung-hwan;Kwon, Ki-Seong;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.6
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    • pp.97-104
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    • 2018
  • In recent years, more than 5,000 tons of sargassum honeri have been infested in the southern coast and the coast of Jeju Island, causing serious damage to the farms and fisheries, and environmental problems. The alginate contained in the sargassum honeri is a natural polymeric substance mainly used for medicines and foods. However, since there is no way to utilize it in large quantities, a study was carried out to utilize bio polymer obtained from sargassum honeri in producing polymer mortar for repairing deteriorated infrastructures. From the tests of setting time, it was found that the L0BP12 mixture containing 12% of bio polymer increased the setting time by 20% as compared with the L12BP0 mixture using only synthetic polymer. From the tests of water absorbtion, the LOBP12 combination decreased by 0.36% compared to Plain-URHC using ultra rapid hardening cement. This indicated that the watertightness of the mortar was increased by the incorporation of the bio polymer. In the compressive and flexural strength tests, the strength decreased as the amount of bio polymer increased. The incorporation rate of the maximum bio polymer satisfying the KS F 4042 standard was determined to be 12%. In addition, the bond strength of the mortar produced with biopolymer was higher than that of Plain-URHC specimens, and it was confirmed that incorporation of bio polymer improves bond strength of mortar.

Exploring the Flexural Bond Strength of Polymer-Cement Composition in Crack Repair Applications (균열 보수용 폴리머 시멘트 복합체의 휨접착강도에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.1
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    • pp.23-34
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    • 2024
  • This research aims to assess the flexural bonding efficacy of polymer-cement composites(PCCs) in mending cracks within reinforced concrete(RC) structures. The study involved infilling PCCs into cement mortar cracks of varying dimensions, followed by evaluations of enhancements in flexural adhesion and strength. The findings indicate that the flexural bond performance of PCCs in crack repair is influenced by the cement type, polymer dispersion, and the polymer-to-binder ratio. Specifically, the use of ultra-high early strength cement combined with silica fume resulted in an up to 19.0% improvement in flexural bond strength compared to the application of ordinary Portland cement with silica fume. It was observed that the augmentation in flexural strength of cement mortar filled with PCCs was significantly more dependent on the depth of the crack rather than the width. Furthermore, PCCs not only acted as repair agents but also as reinforcement materials, enhancing the flexural strength to a certain extent. Consequently, this study concludes that PCCs formulated with ultra-high early strength cement, various polymer dispersions, silica fume, and a high polymer-to-binder ratio ranging from 60% to 80% are highly effective as maintenance materials for crack filling in practical settings.

Investigation on Behaviors of Concrete Interfaces Repaired Using Anchors (앵커로 보수한 콘크리트 계면 거동의 고찰)

  • Song Hyung-Soo;Lee Chin-Yong;Yoon Dong-Yong;Min Chang-Shik;Choi Dong-Uk
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.885-892
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    • 2005
  • Recently, the damaged concrete structures are often strengthened or repaired using the polymer concrete or the polymer cement mortar. In the repaired concrete structures at early ages, internal stresses could be developed due to the differential drying shrinkage of the repair material. Due to the difference of the thermal coefficients of the repair material and existing concrete, additional stresses also could be developed as the structures are subjected to the ambient temperature changes. Theses environmentally-induced stresses can sometimes be large enough to cause damage to the structures, such as debonding of the interface between the two materials. In this study, a rational procedure was developed where anchors can be designed and installed to prevent damages in such structures by thermally-induced stresses. Finally, through the experimental study and numerical study, the effects of the repair method using anchors with debonding was investigated and discussed the results.

A Study on the Mechanical Properties of Polymer Repair-Mortars with CFBC Ash (순환유동층 보일러애시를 활용한 폴리머 보수 모르타르의 역학적 특성에 대한 연구)

  • Kang, Yong Hak;Lim, Gwi Hwan;Shin, Dong Cheol;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.5
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    • pp.127-132
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    • 2018
  • The amount of generated Circulating Fluidized Bed Combustion ash (CFBC ash) is annually increasing, but most CFBC ash has been landfilled and discarded due to the limited utilization. The major chemical compositions of CFBC ash are $SiO_2$, CaO and $CaSO_4$, which could form hydration products by reacting with water as self-cementing property such as cement. The purpose of the this study is to derive the optimal mix proportions to improve polymer-modified mortar with the use of CFBC ash which has the self-cementing property. In order to develop polymer-modified mortar, three mix proportions were determined, and fundamental properties for the mixtures were obtained. As a result, the optimal mixture containing 10 percent of silica fume, 1.0 percent of polymer and 3.5 percent of expansive additives were proposed in this study.

A Fundamental Study for Development of Corrosion Inhibitor Repair Mortar (저탄소 방청 보수모르타르 개발을 위한 기초연구)

  • Jung, Jae-Eun;Yang, Keun-Hyeok;Go, Jeung-Wan;Yun, In-Gu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.93-99
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    • 2014
  • The present study prepared 13 mixes to examine fundamental mixture proportions of corrosion inhibitor repair mortars. The mortar mixes were classified into three groups according to the selected test variables which are the substitution level of polymer for Group 1, ground granulated blast-furnace slag (GGBS) and fly ash (FA) for Group 2, and corrosion inhibitor for Group 3. Based on the test results, the optimum substitution levels of GGBS and FA could be recommended as 10% and 20%, respectively, though 1-day strength of mortar significantly decreased with their substitution. Furthermore, the appropriate substitution level of corrosion inhibitor was considered to be less than 1.5%. The flexural strength of mortar tested was higher than the predictions obtained from ACI 318-11 equation. The shrinkage strain of mortar was also conservative after an age of around 10 days compared with the predictions of ACI 209.

The Properties of Durability and Strength of Fiber-Reinforced Polymer-Modified Mortars Using Eco-Friendly UM Resin (친환경 UM수지를 사용한 섬유보강 폴리머 시멘트 모르타르의 내구성 및 강도 특성)

  • Kwon, Min-Ho;Seo, Hyun-Su;Lim, Jeong-Hee;Kim, Jin-Sup
    • Journal of the Korea Concrete Institute
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    • v.25 no.3
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    • pp.313-320
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    • 2013
  • In this study, performance of fiber-reinforced polymer-modified mortar was studied for the development of eco-friendly materials for high performance repair and reinforcement. The general cement mortar and eco-friendly UM resin was mixed with a certain percentage for increased durability. To increase the strength of the polymer-modified mortar, PVA fiber, steel fiber and hybrid fiber were added at a constant rate. Hybrid fiber is contains the same percentage of PVA fiber and steel fiber. In order to determine the strength properties of fiber-reinforced polymer-modified mortar, the compressive strength test, the splitting tensile strength test and the flexural strength test were performed. And, in order to determine the durability properties of fiber-reinforced polymer-modified mortar, water absorption test and chemical resistance test were performed. From the experimental results, polymer-modified mortar using UM resin was improved durability. And the tensile strength and flexural strength increased, which were the vulnerability of fiber reinforced polymer-modified mortar. From this study, fiber-reinforced polymer-modified mortar using eco-friendly UM resin can be used to repair and reinforcement for the external exposure of concrete structures to improve the durability.

An Experimental Study on the Bond Strength of Polymer-Modified Mortars (폴리머 시멘트 모르타르의 부착강도에 대한 실험적 연구)

  • Park, Hun-Il;Song, Ki-Min;Park, Sang-Sun;Sin, Hong-Chul;Sin, Ju-Jae;Kim, Young-Kun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.629-632
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    • 2008
  • In the concrete repairing industry, it's very significant to apply adequate repair materials and construction method in order to extend service life of deteriorated concrete structure efficiently. also, adequate diagnosis of deteriorated structure's status should be involved. This paper describes an investigation of bond strength of polymer modified mortar applied both old deteriorated concrete surface substrate and well cured new concretes. The purpose of this investigation is comparing how much the tensile bond strength on construction site is different from laboratory test results. in the results of investigation, most of sample tested in laboratory is in compliance with KS F 4042's specification. and most of results of construction site are not in compliance with the specification cause of low tensile strength of concrete's surface.

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Properties of Polymer-Modified Mortar with Styrene-Butyl Acrylate and Styrene Butadiene Rubber (S/BA와 SBR을 혼입한 폴리머 시멘트 모르타르의 특성)

  • Mun, Kyung-Ju;Song, Hae-Ryong;Hyung, Won-Gil
    • Polymer(Korea)
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    • v.32 no.6
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    • pp.555-560
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    • 2008
  • Polymer-modified mortars have been largely used as paving materials, flooring, waterproofing material, adhesives, anticorrosive linings, deck coverings, and other various materials. The various types and properties of the mixed polymer largely affect the characteristics of polymer-modified mortar that has been mixed with polymer latexes. Consequently, its application purposes are varied according to these properties. This paper investigates the typical properties of polymer-modified mortars that contain styrene and butyl acrylate latexes and styrene butadiene rubber. They are then tested to obtain air contents, water-cement ratios, flexural and compressive strengths, water absorption, and chloride-ion penetration. From the test results, the superior flexural strength of polymer-modified mortars is obtained at a S/BA-2 and a polymer-cement ratio of 20%. And, the water absorption and chloride ion penetration depth are greatly affected by the polymer-cement ratio rather than the types of polymer. In the polymer-modified mortar and concrete structures, aggregates are bound by such a co-matrix phase, resulting in the superior properties of polymer-modified mortar and concrete compared to conventional mortar and concrete.

Evaluation of Fire Resistance Performance of Polymer Modified Cement Mortar Using Polypropylene Fiber (폴리프로필렌 섬유를 혼입한 폴리머 시멘트 모르타르의 내화성능 평가)

  • Jeon, Ki-Soo;Sim, Sang-Rak;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.2
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    • pp.133-142
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    • 2023
  • In this study, the fire resistance capabilities of polypropylene fiber-reinforced polymer-modified cement mortar were assessed to guarantee the fire resistance fo this materials, commonly employed in the repair of concrete structures. Experimental outcomes revealed that an increased water and polymer content heightened the likelihood of spalling, while longer polypropylene fibers and elevated polymer concentrations proved more effective in mitigating spalling.

An Experimental Study on the Flexural Behavior of Slab Repaired and Reinforced with Strand and Polymer Mortar (강연선과 폴리머 모르타르에 의해 보수보강된 슬래브의 휨거동에 대한 실험적 고찰)

  • Yang Dong-Suk;Hwang Jeong-Ho;Park Sun-Kyu
    • Journal of the Korea Concrete Institute
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    • v.17 no.2 s.86
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    • pp.171-177
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    • 2005
  • Even though the cost associated with the repair and rehabilitation of existing structures are rapidly increasing, vast number of the repaired and rehabilitated structures do not function properly as expected during their remaining service lives. This paper focused on the flexural behavior of reinforced concrete slabs repaired and reinforced by PS strand and polymer mortar in the tension face. The slabs have the size of 700${\times}120{\times}$2200 m and 700${\times}120{\times}$1300 mm. Variables of experiment were space of strengthening, chipping, the number of strand, the kind of mortar in this experimental study. Attention is concentrated upon overall bending capacity, deflection, ductility and failure mode of repaired and reinforced slabs. Test results show that deflection of repaired and reinforced slabs reduced to approximately $40 \%$ comparison to standard slabs. Boundary cracking of chipping slab started ultimate load afterward. Concrete-mortar interface cracked 64.5 kN in repaired slab with AP mortar and 36.0 kN in repaired slab with general polymer mortar. Reinforcement effect increased with reducing space of strand. Also, Reinforcement effects are more by strand than by polymer mortar.