• Title/Summary/Keyword: 열복합형 증류

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Concentration of 2-Ethyl Hexanol Using an Energy-Efficient Distillation Column (에너지 절약형 증류탑을 이용한 2-에틸헥산올의 농축)

  • Kim, Dae-Hwan;Park, Jung-Woo;Kim, Young-Han
    • Clean Technology
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    • v.16 no.1
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    • pp.59-63
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    • 2010
  • The concentration process of 2-ethyl hexanol used for the intermediate material in the production of plasticizer is examined for the energy conservation of energy-efficient distillation system instead of the conventional two column system through numerical simulation. Some 41 % of energy conservation is expected from the proposed system, and its conservation principle is explained with column profiles. In addition, not only the operating cost but also investment cost can be reduced for the additional benefit of the column application when the thermally coupled distillation is implemented.

Design of Thermally Coupled Distillation Process Utilizing Existing Columns (기존 증류탑을 이용한 열복합 증류공정의 설계)

  • Lee, Moon Yong;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.1017-1022
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    • 2008
  • Though many divided wall columns are implemented in field as energy-efficient distillation columns, its application is limited due to the difficulty of building a new column. A novel energy-efficient distillation system utilizing the existing columns is proposed here. The proposed can reduce the energy consumption by about 39% comparing with the existing system. And it is shown that the proposed improves the column operability over the existing. The tray numbers of the added columns have no significant influence on the composition of a side draw.

Application of Energy-Efficient Distillation System in Ethanol Process (에너지 절약형 증류시스템의 에탄올 제조공정에의 응용)

  • Lee, Moon Yong;Kim, Young Han
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.892-897
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    • 2008
  • A new ethanol dehydration process utilizing a thermally coupled distillation column is proposed to reduce the energy requirement of the existing dehydration processes. An entrainer of benzene is used in the proposed system having the column profile similar to the equilibrium composition profile for the maximum distillation column efficiency, and the feed composition is arranged to close to the boundary of different distillation regions. It is found that the proposed distillation system gives some 18% of energy saving over the existing process. In addition, design guidelines are suggested for other azeotropic distillation process.

Application of An Energy-Efficient Distillation System using Three Columns to Hexane Process (3기의 증류탑을 이용한 에너지 절약형 증류탑의 헥산공정에의 응용)

  • Kim, Young-Han;Hwang, Kyu-Suk
    • Korean Chemical Engineering Research
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    • v.43 no.1
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    • pp.39-46
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    • 2005
  • Though a fully thermally coupled distillation column-an energy efficient distillation system-consumes less energy, it is not widely implemented in practice due to its operational difficulty. A 3-column distillation system having improved operability is proposed here, and its energy saving performance and application related issues are investigated from the implementation result to a practical hexane process. When an energy integration is employed, the proposed system requires 18% less energy than a conventional 2-column system, which is found from the HYSYS simulation. Though more control loops than the 2-column system are required, the proposed system has better controllability of product compositions and the pressure control of the system is easier.

Pervaporation process simulation for ethanol dehydration (에탄올 탈수를 위한 투과증발 공정 모사)

  • 이규현;유제강;장재화;안승호
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.04a
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    • pp.38-39
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    • 1995
  • 최근 자동차 대체 연료로 가솔린에 10% 무수에탄올이 혼합된 Gasohol 사용에 관한 관심이 고조되고 있으며, 이는 Gasohol이 자동차 배기 가스중의 일산화탄소 및 탄화수소 함유량을 감소시켜 대기 오염을 줄일 수 있기 때문이다. Gasohol에 사용되는 무수에탄올의 농도는 99.5% 이상이어야 하며, 이러한 고순도의 에탄올을 제조하기 위해서는 물과 에탄올의 공비 혼합물(95.6% 에탄올)로부터 공비증류, 분자체 흡착, 투과증발과 같은 분리 조작을 이용하여 물을 제거하는 공정이 필요하다. 현재 에탄올 탈수에는 공비증류가 많이 사용되고 있으나 공비증류는 에너지 사용량이 많을 뿐더러 유독한 Entrainer를 첨가하기 때문에 투과증발과 같은 저 에너지 소비형, 환경친화적인 공정으로의 전환이 이루어지고 있다. 에탄올 탈수용 투과증발 플랜트는 전세계 20여개가 가동되고 있으며, 상업화된 플랜트의 대부분은 독일의 Deutsche Carbone사가 제조한 PVA/PAN 투과증발 복합막을 사용하고 있다. 투과증발 시스템은 물에 대한 친화도가 높은 투과증발막 및 모듈, 기타 분리 구동력을 높여주기 위한 Heater, 진공펌프, 냉각기, 열 교환기 등의 주변 설비로 구성되며, 투과증발 시스템 개발을 위해서는 우수한 막/모듈 제조와 아울러 최적 공정 설계 기술 개발이 필수적이라 하겠다.

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MICROLEAKAGE OF COMPOSITE RESIN RESTORATION ACCORDING TO THE NUMBER OF THERMOCYCLING (열순환 횟수에 따른 복합레진의 미세누출)

  • Kim, Chang-Youn;Shin, Dong-Hoon
    • Restorative Dentistry and Endodontics
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    • v.32 no.4
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    • pp.377-384
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    • 2007
  • Present tooth bonding system can be categorized into total etching bonding system (TE) and self-etching boding system (SE) based on their way of smear layer treatment. The purposes of this study were to compare the effectiveness between these two systems and to evaluate the effect of number of themocycling on microleakage of class V composite resin restorations. Total forty class V cavities were prepared on the single-rooted bovine teeth and were randomly divided into four experimental groups: two kinds of bonding system and another two kinds of thermocycling groups. Half of the cavities were filed with Z250 following the use of TE system, Single Bond and another twenty cavities were filled with Metafil and AQ Bond, SE system. All composite restoratives were cured using light curing unit (XL2500, 3M ESPE, St. Paul, MN, USA) for 40 seconds with a light intensity of $600mW/cm^2$. Teeth were stored in distilled water for one day at room temperature and were finished and polished with Sof-Lex system. Half of teeth were thermocycled 500 times and the other half were thermocycled 5,000 times between $5^{\circ}C$ and $55^{\circ}C$ for 30 second at each temperature. Teeth were isolated with two layers of nail varnish except the restoration surface and 1 mm surrounding margins. Electrical conductivity (${\mu}A$) was recorded in distilled water by electrochemical method. Microleakage scores were compared and analyzed using two-way ANOVA at 95% level. From this study, following results were obtained: There was no interaction between variables of bonding system and number of thermocycling (p = 0.485). Microleakage was not affected by the number of thermocycling either (p = 0.814). However, Composite restoration of Metafil and AQ Bond, SE bond system showed less microleakage than composite restoration of Z250 and Single Bond, TE bond system (p = 0.005).

THE EFFECT OF C-FACTOR AND VOLUME ON MICROLEAKAGE OF COMPOSITE RESIN RESTORATIONS WITH ENAMEL MARGINS (법랑질 변연으로 이루어진 복합레진 수복물의 체적과 C-factor가 미세누출에 미치는 영향)

  • Koo, Bong-Joo;Shin, Dong-Hoon
    • Restorative Dentistry and Endodontics
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    • v.31 no.6
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    • pp.452-459
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    • 2006
  • Competition will usually develop between the opposing walls as the restorative resin shrinks during polymerization. Magnitude of this phenomenon may be depended upon cavity configuration and volume. The purpose of this sturdy was to evaluate the effect of cavity configuration and volume on microleakage of composite resin restoration that has margins on the enamel site only. The labial enamel of forty bovine teeth was ground using a model trimmer to expose a flat enamel surface. Four groups with cylindrical cavities were defined, according to volume and configuration factor(Depth x Diameter / C-factor) - Group I : 1.5 mm ${\times}$ 2.0 mm / 4.0, Group II : 1.5 mm ${\times}$ 6.0 mm / 2.0, Group III : 2.Omm ${\times}$ 1.72 mm / 5.62, Group IV : 2.0 mm ${\times}$ 5.23 mm / 2.54. After treating with fifth-generation one-bottle adhesive - BC Plus$^{TM}$ (Vericom, AnYang, Korea), cavities were bulk flted with microhybrid composite resin - Denfill$^{TM}$ (Vericom). Teeth were stored in distilled water for one day at room temperature and were finished and polished with Sof-Lex system. Specimens were thermocycled 500 times between 5$^{\circ}$C and 55$^{\circ}$C for 30 second at each temperature. Teeth were isolated with two layers of nail varnish except the restoration surface and 1 mm surrounding margins. Electrical conductivity (${\mu}$A) was recorded in distilled water by electrochemical method. Microleakage scores were compared and analyzed using two-way ANOVA at 95% level. The results were as follows: 1. Small cavity volume showed lower microleakage score than large one, however, there was no statistically significant difference. 2. There was no relationship between cavity configuration and microleakage. Factors of cavity configuration and volume did not affect on microleakage of resin restorations with enamel margins only.

The Effect of Surface Sealing on the Microleakage of Class V Composite Resin Restorations (제V급 복합레진 수복물의 표면전색이 미세변연누출에 미치는 효과)

  • Youn, Yeon-Hee;Hyun, Hong-Keun;Kim, Young-Jae;Kim, Jung-Wook;Jang, Ki-Taeg;Lee, Sang-Hoon;Kim, Chong-Chul;Hahn, Se-Hyun
    • Journal of the korean academy of Pediatric Dentistry
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    • v.34 no.3
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    • pp.359-369
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    • 2007
  • This in vitro study was performed to assess the effect of surface sealing on the microleakage of class V composite resin restorations that underwent several aging treatments. Class V cavities were prepared on the buccal surface of 100 sound extracted premolars and restored with a hybrid light-cured composite resin according to the manufacturer's instructions. They were randomly divided into two groups consisting of 50 samples: group I, without surface sealing, and group II, in which margins were etched and surface sealant was applied. After thermocycling, each group was divided into five subgroups, respectively, to represent the five aging treatments: group A = no further treatment (only thermocycling), B = toothbrushing, C = load cycling, D = toothbrushing followed by load cycling, and E = aging treatment in deionized water for six months. Microleakage was assessed by examining the penetration of 2% methylene blue dye. The following results were obtained: 1. At occlusal and cervical margins in groups without surface sealing, there was no significant difference in microleakage after the several aging treatments (p>0.05). 2. The occlusal margins of groups with surface sealing showed no significant differences after the several aging treatments (p>0.05). 3. In the cervical margins of groups with surface sealing, microleakage significantly increased after load cycling or aging in deionized water for six months (p<0.05). 4. The no-further-treatment group and the toothbrushing group with surface sealing showed less microleakage than the corresponding groups without surface sealing (p<0.05). 5. The surface-sealed groups with load cycling or aging in deionized water showed no significant difference in microleakage to the corresponding groups without surface sealing (p>0.05). In conclusion, the results of this study suggest that the surface sealant infiltrating through the gap of the cervical margin exerted a positive effect on microleakage at the initial stage, but the effect was not sufficient to overcome the stress generated by the cuspal flexure during occlusal loading and water absorption.

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THE EFFECT OF THERMOCYCLING ON THE DURABILITY OF DENTIN ADHESIVE SYSTEMS (열순환이 상아질 접착제의 결합 내구성에 미치는 영향)

  • Moon, Young-Hoon;Kim, Jong-Ryul;Choi, Kyung-Kyu;Park, Sang-Jin
    • Restorative Dentistry and Endodontics
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    • v.32 no.3
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    • pp.222-235
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    • 2007
  • The objectives of this study was to evaluate the effect of thermocycling on the ${\mu}TBS$ (microtensile bond strength) to dentin with four different adhesive systems to examine the bonding durability. Freshly extracted $3^{rd}$ molar teeth were exposed occlusal dentin surfaces, and randomly distributed into 8 adhesive groups 3-steps total-etching (Scotchbond Multi-Purpose Plus; SM, All Bond-2; AB), 2-steps total-etching (Single Bond; SB, One Step plus; OS), 2-steps self-etching (Clearfil SE Bond; SE, AdheSE AD) and single-step self-etching systems (Promp L-Pop; PL, Xeno III; XE) Each adhesive system in 8 adhesives groups was applied on prepared dentin surface as an instruction and resin composite (Z250) was placed incrementally and light-cured. The bonded specimens were sectioned with low-speed diamond saw to obtain $1\times1mm$ sticks after 24 hours of storage at $37^{\circ}C$ distilled water and proceeded thermocycling at the pre-determined cycles of 0, 1,000 and 2,000. The ${\mu}TBS$ test was carried out with EZ-tester at 1mm/min. The results of bond strength test were statistically analyzed using one-way ANOVA/ Duncan's test at the a < 0.05 confidence level. Also, the fracture mode of debonded surface and the interface were examined under SEM. The results of this study were as follows ; 1. 3-step total etching adhesives showed stable, but bond strength of 2-step adhesives were decreased as thermocycling stress. 2. SE showed the highest bond strength, but single step adhesives (PL, XE) had the lowest value both before and after thermocycling. 3 Most of adhesives showed adhesive failure. The total-etching systems were prone to adhesive failure and the single-step systems were mixed failure after thermocycling. Within limited results of this study, the bond strength of adhesive system was material specific and the bonding durability was affected by the bonding step/ procedure of adhesive Simplified bonding procedures do not necessarily imply improved bonding performance.

Parametric Study for the Optimal Integration Design between the Gas Turbine Compressor and the Air Separation Unit of IGCC Power Plant (석탄가스화 복합발전플랜트 가스터빈 압축기와 공기분리장치 간의 최적 연계설계를 위한 매개변수연구)

  • Lee, Chan;Kim, Hyung-Taek
    • Journal of Energy Engineering
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    • v.5 no.2
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    • pp.160-169
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    • 1996
  • Parametric studies are conducted for optimizing the integration design between gas turbine compressor and air separation unit (ASU) of integrated gasification combined cycle power plant. The present study adopts the ASU of double-distillation column process, from which integration conditions with compressor such as the heat exchanger condition between air and nitrogen, the amount and the pressure of extracted air are defined and mathematically formulated. The performance variations of the compressor integrated with ASU are analyzed by combining streamline curvature method and pressure loss models, and the predicted results are compared with the performance test results of actual compressors to verify the prediction accuracy. Using the present performance prediction method, the effects of pinch-point temperature difference (PTD) in the heat exchanger, the amount and the pressure of extracted air on compressor performances are quantitatively examined. As the extraction air amount or the PTD is increased, the pressure ratio and the power consumption of compressor are increased. The compressor efficiency deteriorates as the increase of the flow rate of air extracted at higher pressure level while improving at lower pressure air extraction. Furthermore, through the characteristic curve between generalized inlet condition and efficiency of compressor, optimal integration condition is presented to maximize the compressor efficiency.

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