• Journal of Applied Reliability
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• v.6 no.2
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• pp.135-150
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• 2006

Rubber material properties and lifetime evaluation are very important in design procedure to assure the safety and reliability of the rubber components. This paper discusses the failure mechanism and material tests were carried out to predict the useful lifetime of NBR and EPDM for compression motor, which is used in refrigerator component. The heat-aging process leads not only to mechanical properties change but also to chemical structure change so called degradation. In order to investigate the aging effects on the material properties, the accelerated test were carried out. The stress-strain curves were plotted from the results of the tensile test for virgin and heat-aged rubber specimens. The rubber specimens were heat-aged in an oven at the temperature ranging from $70^{\circ}C\;to\;100^{\circ}C$ for a period ranging from 1 to 180 days. Compression set results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the compression set test, several useful lifetime prediction equations for rubber material were proposed.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.4 no.1
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• pp.42-46
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• 2003

Liquid PVC, which is used widely as fiber coating, has brilliant non-luster effect, but it decreases flexibility of coated fiber surface. We used liquid silicone rubber in elastomer series as a coating material to alleviate this problem. We have conducted the former liquid PVC processing and used pressure of roller and preliminary hardening of processing. In this experiment, We measured 70 degree of hardness, 10.3 MPa of tensile strength and 200fs of tensile elongation of Liquid PVC-coated plastic fiber. We measured 40 degree of hardness, 5.1 MPa of tensile strength and 460% of tensile elongation of Liquid silicone PVC-coated plastic fiber. Therefore, Without the second process, Liquid silicone rubber coating increased non-luster effect and flexibility of plastic fiber surface more than Liquid PVC coating.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.5
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• pp.601-611
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• 2016

The research, development and use of seismic isolation systems have been increasing with the gradual development of structure safety assurance methods for earthquakes. The High Damping Rubber Bearing (HDRB), one type of seismic isolation system, is a Laminated Rubber Bearing using special High Damping Rubber. However, as its damping function is slightly lower than that of the Lead Rubber Bearing, a similar seismic isolation system, its utilization has not been high. However, the HDRB has a superior damping force to the Natural Rubber Bearing, which has similar materials and shapes, and the existing Lead Rubber Bearing has a maleficence problem in that it contains lead. Thus, studies on HDRBs that do not use lead have increased. In this study, a test targeting the HDRB was done to examine its various dependence properties, such as its compressive stress, frequency and repeated loading. To evaluate the HDRB's seismic performance in response to several earthquake waves, the shaking table test was performed and the results analyzed. The test used the downscaled bridge model and the HDRB was divided into seismic and non-seismic isolation. Consequently, when the HDRB was applied, the damping effect was higher in the non-seismic case. However, its responses on weak foundations, such as in Mexico City, represented increased shapes. Thus, its seismic isolator.

• Elastomers and Composites
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• v.49 no.2
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• pp.144-148
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• 2014

Compression set (CS) and weight loss by thermal degradation of the ACM rubber composite sample prepared for an automotive part were measured simultaneously at several given temperatures of $150^{\circ}C$, $160^{\circ}C$, $170^{\circ}C$, and $180^{\circ}C$. Using the relationship between them, thermal life of the sample could be predicted at a given operating temperature by applying Toops method which is based on the analysis of non-isothermal TGA thermograms. Conversion by weight loss showed a linear relationship with CS changes, exhibiting 4.2% at CS 40%. Activation energy of thermal degradation was calculated as 120.2 kJ/mol at 4.2% of weight loss from Flynn-Wall-Ozawa analysis. When the expected life was set as time to reach CS 40% at $120^{\circ}C$, the life time of the sample was calculated as 9,700 hrs when Toops method was applied.

• Journal of Aerospace System Engineering
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• v.11 no.6
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• pp.34-41
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• 2017

As an alternative of the existing honeycomb shock absorbing device, the new approach on shock absorbing design using the extrusion of hyper-viscoelastic material such as silicon rubber is studied in this paper. The strain energy and stress-strain characteristic of viscoelastic material at extrusion process through the metered orifice has a similarity with the honeycomb core for maximizing shock absorbing capability. And in order to evaluate the design feasibility of this device and to understand the shock absorbing mechanism of energy transformation, finite element analysis and quasi-static compression test of the multi-stage extrusion shock absorber are examined in this paper.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 1991.04a
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• pp.133-138
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• 1991

일반적으로 고무를 비롯한 점탄성재료는 형상 및 크기를 적절히 조절함으로 써 한 방향 이상으로의 원하는 스프링상수를 얻을 수 있으며, 금속에 비하여 내부 마찰에 의한 에너지 발산이 매우 크기 때문에 강제 진동시의 진폭저감 및 충격에 따른 자유진동의 감쇠에 널리 이용되고 있다. 이와 같은 진동감쇠 에 점탄성재료를 효과적으로 사용하기 위해서는 복소탄성계수 즉, 탄성계수 와 손실계수를 정확하게 알아내는 것이 필요하다. 점탄성재료의 복소탄성계 수는 주파수, 온도 및 변형률등에 따라 변하므로 이와 같은 사용조건의 함수 로 구해야 한다. 복소탄성계수를 실험적으로 구하는 방법은 여러가지가 있으 며 실험의 용이성과 관심대상에 따라 적절한 방법을 선택하게 된다. 본 연구 에서는 주파수변화에 따른 복소탄성계수를 임피던스법으로 집중질량 모형을 이용하여 구하려고 할 때, 실험데이타로부터 보다 정확한 결과를 얻기 위하 여 적절한 시편의 크기를 결정하는 방법을 제시하고자 한다. 이를 위해서 시 편내의 파동전달효과와 포아송비와 관련된 양단제한효과 그리고 정하중시 압축변형에 대한 시편의 좌굴등을 고려하여 이론적으로 해석하였으며 실험 적으로도 검증하였다.

• Journal of the Korean Institute of Telematics and Electronics
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• v.26 no.6
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• pp.71-78
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• 1989

The imput-output relations for nonlinear systems can be explicitly represented by the Volterra series and they can be characterized by the Volterra kernels. This study is concerned with modeling an elastomer force-displacement relation due to step inputs by utilizing the truncated Volterra series. Since it is practically impossible to apply step inputs that have infinite slope at zero time, the loads due to constant penetration(displacement) rate followed by constant penetration inputs are measured as an alternative approach and estimated for step inputs and then utilized for the truncated Volterra series models. One second order and one third order truncated Volterra series models have been employed to model the force-displacement relation which is one of the prominent properties to characterize the viscoelastic material. The third order truncated Volterra series model has better results, compared with those of the second order truncated Volterra series model.

• Elastomers and Composites
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• v.45 no.3
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• pp.212-216
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• 2010

The materials of the lithium ion battery gasket require chemical resistance to the electrolyte, electrical insulating, compression set, anti-contamination and heat resistance. To estimate suitability for rubber which has better performance to compression set than PFA, each compound were made with various rubbers, such as EPDM, NBR, FKM, FVMQ, VMQ and we checked the characteristics of each compound. Samples from each compound was deposited in Propylene Carbonate and tested for changing of Hardness and Volume during 1,000 hr with $80^{\circ}C$. EPDM and VMQ showed good performance to chemical resistance to the electrolyte, and also we could get the values over $10^{10}{\Omega}cm$ on volume resistance basis in electrical insulating. EPDM and VMQ were judged as the most suitable material.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.4
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• pp.1859-1864
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• 2014

Liquid silicone rubber(LSR) has been applied to various products such as electronic devices owing to its excellent thermal and chemical resistance. Hyperelastic materials, however, have properties distinguished from general metal materials. Hyperelastic materials show elastic behaviors in the range of large deformation in which load has the nonlinear relation with deformation. In addition, they have characteristics of nonlinearity, incompressibility, in large scale. On account of such characteristics, there are many difficulties in design and production using these materials. In this study, the load-deformation relation obtained from tension and compression tests was applied to finite element analysis in order to design waterproof connectors for automobiles. Furthermore, the effectiveness of the finite element analysis was confirmed by comparing the results of analysis with those of performance tests.

• Journal of the Korean Society for Nondestructive Testing
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• v.14 no.3
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• pp.185-193
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• 1994

Conventional ultrasonic flaw detection system uses a large amplitude narrow pulse to excite a transducer. However, these systems are limited in pulse energy. An excessively large amplitude causes a dielectric breakage of the transducer, and an excessively long pulse causes decrease of the resolution. Using the pulse compression, a long pulse of pseudorandom signal can be used without sacrificing resolution by signal correlation. In the present work, the pulse compression technique was implemented into an ultrasonic system. Golay code was used as a pseudorandom signal in this system, since pair sum of autocorrelations has no sidelobe. The equivalent input pulse of the Golay code was derived to analyze the pulse compression system. Throughout the experiment, the pulse compression technique has demonstrated for its improved SNR(signal to noise ratio) by reducing the system's white noise. And the experimental data also indicated that the SNR enhancement was propotional to the square root of the code length used. The technique seems to perform particularly well with highly energy-absorbent materials such as polymers, plastics and rubbers.