• Title/Summary/Keyword: 가변단면

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특집: 미래주도형 성형공정과 수치 해석기술 - 재료이용률 향상을 위한 차세대 압출공정

  • Choe, Ho-Jun;Im, Seong-Ju;Choe, Seok-U
    • 기계와재료
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    • v.23 no.3
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    • pp.96-113
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    • 2011
  • 녹색기술 및 친환경 공정의 필요성이 급증함에 따라 재료이용률 향상을 지향하는 차세대 압출공정의 대두가 필요하게 됨에 따라 유압 CNC(Servo) 제어를 이용한 가변단면 압출기술을 개발하게 되었다. 이러한 가변단면 압출(Varied section extrusion, VSE)기술은 공정 중에 압출구를 빠져 나가는 소재의 단면 형상을 변화시켜 재료이용률을 향상을 도모하였으며, 후가공 공정의 생략도 가능하여 국내 압출업체의 생산원가 절감 및 글로벌 기술경쟁력 확보에 큰 도움을 줄 수 있을 것이다. 아직은 소수의 선진국에서 시도한바 있으나 양산품 적용에는 생산원가 및 생산속도, 상품성 등에 문제가 있어 자동차 부품 적용에 한계를 보이고 있는 기술이다. 따라서 본 연구팀이 가변단면 압출용 금형을 포함한 최적의 압출공정 및 양산성 문제의 해결점을 거의 확보하고 있는 단계로 세계를 선도하는 리딩기술(Leading technology)을 보유하게 됨으로써 국가의 기술경쟁력 향상에 중요한 역할을 수행할 수 있을 것이다. 본 연구의 내용을 요약하여 정리해 보면 첫째로는 CNC 제어 가변단면 압출공정에 대하여 자세하게 소개하고 특징 및 장 단점을 설명하였으며, 자동차 부품군에로의 적용에 많은 이점들을 갖고 있음을 설명하였다. 두 번째로는 가변단면 압출을 위한 이동 금형(Moving die)부품을 갖는 구조의 압출금형에 관하여 기존의 압출금형과 비교하여 설명하였으며, 가변단면 압출용 금형의 구조 및 메커니즘의 최적화를 이루고자 하였다. 세 번째로는 가변단면 압출공정을 실현하기 위한 CNC 제어 압출시스템에 대하여 간략히 설명하였다. 네 번째로는 자동차 부품 적용을 위한 정밀 압출공정으로서 가변단면 압출공정에 대하여 유한요소해석을 통하여 가변단면 압출공정 변수 및 금형 변수 등에 대한 엄격한 검토를 선행적으로 수행하여 양산성 확보를 위한 정보들을 분석 정리하였다. 끝으로는 세 가지 단면형태를 갖는 가변단면 압출제 시제품에 대하여 CNC 제어 가변 단면 압출공정의 상용화 가능성을 확인 적용성 검토를 완료하였다. CNC 제어 가변단면 압출기술은 압출공정에 있어서 많은 경험과 기술적 검토가 선행되어져야 하는 고부가가치 성형공정으로써 재료 이용률을 획기적으로 향상시킬 수 있는 압출공법으로 향후 자동차 부품 뿐만아니라 다양한 알루미늄 제품군에 적용이 가능하다고 판단된다.

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Post-buckling of Non-uniform Cantilever Column Subjected to a Combined Load (결합하중을 받는 임의단면 기둥의 좌굴후 해석)

  • Shin, Young-Jae;Chiba, Masakatsu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.5
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    • pp.323-329
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    • 2002
  • This paper presents the application of the technique of differential transformation to the post-buckling problem of non-uniform cantilever column subjected to a combined load. Numerical calculations are carried out and compared with previously published results to validate the results of the present method. The results obtained by this method agree very well with those reported in the previous works. The results obtained by the present method are presented for both various non-uniform columns and loads.

A Study on the Profile Design of Sweeping Auger for the Combined Grain Drying and Storage System (일체형 곡물 건조/저장 시스템 개발을 위한 나선형 배출기구의 가변 단면 형상 설계에 관한 연구)

  • Choi, Kab-Yong;Oh, Tae-Il;Shin, Sung-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.7
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    • pp.1473-1479
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    • 2009
  • This study have been carried out as a part of R&D project to develop a low cost high efficiency combined grain drying & storage system. The design of sweeping auger must meet the various conditions : capacity and dimensions of silo, discharging capacity of auger, operation conditions of auger such as revolution and rotation and density of grains and even the first-in & first-out of grains in the system. Through the experimental observations with the apparatus which enables the direct observation of discharging behavior of grains, the limitations of the performance of existing straight type auger was observed. Generalized mathematical model for the profile of new variable section sweeping auger was obtained, which ensures the uniform descending of grains and also meets various operating conditions. The experimental results with a prototype sweeping auger showed that the mathematical model for the variable section sweeping auger was quitely correct.

Analysis of Tuning Characteristics of Widely Tunable Sampled Grating Distributed Feedback Laser diode integrated with Sampled Grating Distributed Reflector (추출격자 분포 브래그 반사기가 집적된 광대역 파장가변 추출격자 분포 궤환 레이저 다이오드의 파장가변 특성해석)

  • Kim, Suhyun;Chung, Youngchul
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.42 no.10 s.340
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    • pp.19-28
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    • 2005
  • In this paper, we analyzed tuning characteristics of the widely tunable SGDFB laser diode integrated with SGDBR. The improved time-domain model is used to analyse the laser diode. From the numerical analysis, the length of phase control region in the SGDFB section influences on the output power and the tuning range. Also, it was confirmed that the tuning range is affected by the length of the laser diode, the residual reflectivity at the facet, and the position of the facet.

Tunable fiber interference filter for sensors and communication system (파장가변 광섬유 간섭형 필터 연구개발)

  • 예윤해;윤지옥;이성필
    • Korean Journal of Optics and Photonics
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    • v.9 no.3
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    • pp.151-155
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    • 1998
  • A new Fabry-Perot tunable filter has been built with simple construction, which does not require any additional aligning and/or beam-confining components for the reduction of the diffraction loss. For this feature, one of the two fibers for the filter is processed to have a concave mirror whose curvature is the same as that of the wavefront of the Gaussian beam from the first fiber. After high reflection coatings, the two fibers are aligned to result in an FP filter whose bandwidth, free spectral range, and insertion loss is 1.47nm, 52nm, 5.6dB respectively.

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Measurement of Inward Turbulent Flows Subject to Plane Rate of Strain in a Rotating 90 Deg. Curved Duct of Variable Cross-Section (단순변형율 조건 하의 회전하는 가변단면 $90^{\circ}$ 곡덕트 내 내향 난류유동 측정)

  • Kim, Dong-Chul;Choi, Young-Don
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.765-770
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    • 2000
  • Hot-wire measurements are reported on the developing turbulent flows subject to plane rate of strain in a rotating $90^{\circ}$ dog bend. The cross-section of the bend varies from $100mm{\times}50mm$ rectangular shape at the bend inlet gradually to the $50mm{\times}100mm$ shape at the bend outlet with remaining a constant area. Data signals from the rotating test section are transmitted through a slip ring to the personal computer which is located at the outside of the rotating disc. 3-dimensional velocity and 6 Reynolds stress components were calculated from the equations which correlate the fluctuating and mean voltage values measured with rotating a slant type hot-wire into 6 orientations. The effects of Coriolis and centrifugal forces on the mean motions and turbulence structures are investigated with respect to rotational speed.

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Measurement of Outward Turbulent Flows Subject to Plane Rate of Strain in a Rotating 90 Deg. Curved Duct of Variable Cross-Section (단순변형률 조건 하의 회전하는 가변단면 $90^{\circ}$ 곡덕트내 외향 난류유동 측정)

  • Oh, Chang-Min;Choi, Young-Don
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.5
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    • pp.623-631
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    • 2000
  • Hot-wire measurements were carried out on the developing turbulent flows subject to plane rate of strain in a rotating curved duct. The cross-section of the curved duct varies from 100mm${\times}$50mm rectangular shape at the bend inlet gradually to the 50mm${\times}$100mm rectangular shape at the bend outlet. Experimental setup consists of the test section of $90^{\circ}$ curved duct, rotating disc of 1.95m diameter, Ag-Ni precision slip ring, automatic traversing mechanism, variable speed motor, centrifugal blower, orifice flowmeter and hot-wire anemometer. Data signals from the rotating curved duct are transmitted through the slip ring to the computer which is located at the outside of the rotating disc. 3-dimensional velocity and 6 Reynold stresses components were obtained from the fluctuating and mean voltage measured by the slant type hot-wire probe rotating into 6 orientations. We investigate the effects of Coriolis and centrifugal forces on the turbulence structure.

Vibration Analysis for Circular Arches with Variable Cross-section by using Differential Transformation and Generalized Differential Quadrature (미분변환법과 일반화 미분구적법을 이용한 가변단면 원호 아치의 진동 해석)

  • Shin, Young Jae;Kwon, Kyung Mun;Yun, Jong Hak;Yoo, Yeong Chan;Lee, Ju Hyung
    • Journal of Korean Society of Steel Construction
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    • v.16 no.1 s.68
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    • pp.81-89
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    • 2004
  • The vibration analysis of the circular arch as a member of a structure has been an important subject of mechanics due to its various applications to many industrial fields. In particular, circular arches with variable cross section are widely used to optimize the distribution of weight and strength and to satisfy special architectural and functional requirements. The Generalized Differential Quadrature Method (GDQM) and Differential Transformation Method (DTM) were recently proposed by Shu and Zou, respectively. In this study, GDQM and DTM were applied to the vibration analysis of circular arches with variable cross section. The governing equations of motion for circular arches with variable cross section were derived. The concepts of Differential Transformation and Generalized Differential Quadrature were briefly introduced. The non-dimensionless natural frequencies of circular arches with variable cross section were obtained for various boundary conditions. The results obtained using these methods were compared with those of previous works. GDQM and DTM showed fast convergence, accuracy, efficiency, and validity in solving the vibration problem of circular arches with variable cross section.