Proceedings of the Korean Society of Marine Engineers Conference (한국마린엔지니어링학회:학술대회논문집)
The Korean Society of Marine Engineering
- 기타
Domain
- Machinery > Naval Architecture/Ocean Engineering
2002.05a
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This paper presents characteristics of CrOx thin-film Strain gauge pressure sensors, which were deposited on SUS630 diaphragm by DC reactive magnetron sputtering in an argon-Oxide atmosphere(Ar-(10%)
$O_2$ ). The optimized condition of CrOx thin-film strain gauges were thicknessrange of 2500$\AA$ and annealing condition ($350^{\circ}C$ , 3 hr) in Ar-10 %$O_2$ deposition atmosphere. Under optimum conditions, the CrOx thin-films for strain gauge is obtained a high resistivity,$\rho$ =156.7$\mu$ $\Omega$ cm, a low temperature coefficiect of resistance, TCR=-86 ppm/$^{\circ}C$ and a high temporal stability with a good longitudinal, 15. The output sensitivity of pressure sensor obtained is 2.46㎷/V and the maximum non-linearity is 0.3%FS and hysteresis is less than 0.2%FS. The output characteristics of pressure transmitter obtained is 4~20㎃ and total accuracy is less than$\pm$ 0.5%FS. In those conclusions, CrOx thin film pressure sensors is quite satisfactory for many applications in industrial electronics. -
As the makeup water entering the boiler feed water cycle usually contains corrosive gases, particularly oxygen and carbon dioxide, so the corrosive gases should be eliminated by a deaerator. While the other domestic companies have made a deaerator for land industrial field, our company has developed and is able to produce a spray & scrubber type deaerator for marine to maintain below the level of 7ppb of dissolved oxygen in the condensate. In this paper, we describe the principle, design technique and experimntal results of the spray & scrubber type deaerator.
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The flow characteristics in a bifurcated duct are investigated experimentally. Physical properties such as mean velocity vectors, mean vorticity and total pressure distributions are obtained for three different Reynolds numbers(578, 620, 688) using PIV measurements and CFD analysis. Also, dividing duct
$90^{\circ}$ were selected for study. The results of this study would be useful to the engineer in designing the flow systems for heating, ventilation, air conditioning and wastewater purification plants. -
A model of simultaneous heat and mass transfer process in absorption of refrigerant vapor into a lithium bromide solution of water-cooled vertical plate absorber was developed. The model can predict temperature and concentration profiles as well as the absorption heat and mass fluxes, the total heat and mass transfer rates and the heat and mass transfer coefficients. Besides, the effect of operating condition on absorption mass flux has been investigated, with the result that the absorption mass flux is increased as the inlet cooling water temperature decreases, the system pressure increases and the inlet solution concentration increases. And among the effects of operating parameters on absorption mass flux, the effect of inlet solution concentration is dominant.
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For the purpose of helping development of a GDI(Gasoline Direct Injection) engine, the spray behaviors and fuel distributions were investigated in a single cylinder GDI engine. The experimental engine is a swirl type GBI engine with a SCV(Swirl Control Valve). PLIF(Planar Laser Induced Fluorescence) system with KrF Excimer laser was used for the measurement of the fuel distributions. The effects of SCV opening angle and the Injector specifications, such as the spray cone angle and the offset an91e on the fuel distributions characteristics were investigated. As a result, it was found that the SCV opening angle had a great effect on the fuel distributions in the late stage of compression process by changing flow fields in the combustion chamber.
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The present study was numerically and experimentally performed to investigate the fire suppression performance of water mist spray subjected to thermal radiation in closed space. Downward-directed water mist sprays to interact with an under kerosine pool fire were investigated in test facility. The mass mean diameters of water mist droplet were measured by PMAS under various flow conditions. The developed water mist spray nozzle was satisfied to the criteria of NFPA 750, Class 1. The mechanism of the fire suppression by water mist was concluded to be cooling of the fire surface which lead to suppressed of fuel evaporation. It was proved that the water mist spray system under lower pressures could be applied to underground fire protection system.
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The characteristics of fuel spray influence on the engine performances such as power, fuel economy and emissions. therefore, the measurement of fuel spray characteristics is very important for the improvement of heat engine. The factor which controls the fuel spray is injection pressure, ambient pressure, engine speed et al.. In :his study, We measured spray angle, spray penetration and spray tip velocity considering injection pressure(10,14㎫), ambient pressure(3,4,5㎫), fuel pump speed(500,700,900rpm) in the high temperature and pressure chamber. Experimental results are summarized as follows: 1) Injection pressure influence on the characteristics of spray namely As Injection pressure Is increased, spray angle is decreased but spray penetration and spray tip velocity is increased. 2) Spray angle, spray penetration is increased by increasing the fuel pump speed. 3) Ambient pressure plays an important role in spray characteristics.
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The effects of intake mixture temperature on performance and exhaust emissions under four kinds of engine loads were experimentally investigated by using a four-cycle four-cylinder, swirl chamber type, water-cooled diesel engine with scrubber EGR system operating at three kinds of engine speeds. The purpose of this study is to develop the scrubber exhaust gas recirculation(EGR) control system for reducing
$NO_x$ and soot emissions simultaneously in diesel engines. The EGR system is used to reduce NOx emissions. And a novel diesel soot-removal device with a cylinder-type scrubber which has five water injection nozzles is specially designed and manufactured to reduce soot contents in the recirculated exhaust gas to the intake system of the engine. The influences of cooled EGR and water injection, however, would be included within those of scrubber EGR system. In order to study the effect of intake mixture temperature, a intake mixture heating device which has five heating coils is made of a steel drum. It is found that the specific fuel consumption rate is considerably elevated by the increase of intake mixture temperature, and that NOx emissions are markedly decreased as EGR rates are increased and intake mixture temperature is dropped, while soot emissions are increased with increasing EGR rates and intake mixture temperature. -
This study is to provide the experimental information and basic data on heat transfer characteristics of horizontal liquid film driven by hot wind. Heat transfer characteristics of the liquid film in the rectangular duct was observed and the change of film temperature was measured. The experiments were carried out for a variety of parameter, such as feed water rate and velocity and temperature of feed air. From the observation and the measurement the general understanding of heat transfer characteristics for liquid film driven by hot wind was provided.
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A commercial CFD code is used to calculate the 3-D viscous flow field within the centrifugal pump impeller. Design conditions are changed by impeller inlet(9.3mm, 12.2mm) and outlet breadth(6.65mm, 6.85mm). Numerical calculation was performed by changing flow rate from 8 to 26m
$^{3}$ /hr. Computation results shows that total head is increased at the larger inlet and outlet breadth than the others. And when the flow rate is increasing, the total head was decreased. The maximum efficiency of pump is shown at the design flow rate(16m$^{3}$ /hr). In this study shows that the calculated results are good agreements with analysis results of design condition. -
This study was experimentally performed to investigate flow characteristics of spray droplets in the wind tunnel. Behavior of the spray droplets in the pipe was observed and the deposition rate of droplets on the surface of pipe as liquid film was measured. The experiments were carried out for a variety of parameter, such as velocity of feed air, spray angle of nozzle, and diameter of droplet. From the visual observation of the spray droplets in the pipe and the measurement of deposition rate on the pipe, the general understanding of droplets behavior for desuperheater was provided.
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In the Refrigeration and air conditioning industrial circles, refrigerator is demands a high degree of efficiency due to the Environmental Preservation Law. Many researchers are working on factors to improve the efficiency of the refrigerator In this paper, a study of the factors on the decrease of electric power consumption, several experiments are performed to improve the fluid flow in the refrigerator machine room. As a results, average temperatures of compressor and condenser are reduced 3.1
$^{\circ}C$ , 2.$0^{\circ}C$ . The consuming electric power rate is reduced 0.7kWh/month. -
A complex valve dynamic analysis has been performed with a high Pressure reciprocating gas compressor. Valve dynamic equations, which take into account the flow continuity and cylinder pressure fluctuation, have been derived. Flow coefficients of valves has been analyzed, using CFD models. Results have shown that both of the suction and discharge values behave favorably without any fluttering motions.
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In this study, the toughness was evaluated by using the instrumented Charpy impact testing procedures for A15083-O aluminum alloy used in the LNG carrying and storing tank. The specimens were GMAW welded with four different mixing shield gas ratios (Ar100%+He0%, Ar67%+He33%, Ar50%+He50%, and Ar33%+He67%), and tested at four different temperatures(+25, -30, -85, and -196
$^{\circ}C$ ) in order to investigate the influence of the mixing shield gas ratio and the low temperature. The specimens were divided into base metal, weld metal, fusion line, and HAZ specimen according to the worked notch position. From experiment, the maximum load increased a little up to -85$^{\circ}C$ , and the maximum load and maximum displacement were shown the highest and the lowest at -196$^{\circ}C$ than the other test temperatures. The absorption energy of weld metal notched specimens was not nearly depends on test temperature and mixing shield gas ratio because the casting structure was formed in weld metal zone. In the other hand, the others specimens was shown that the lower temperature, the higher absorption energy slightly up to -85$^{\circ}C$ but the energy was decreased so mush at -196$^{\circ}C$ -
Environmental protection on the ocean has been interested and nowadays the International Maritime Organization(IMO) has advanced on the prevention of air pollution from ships. This study presents the emission characteristics of 4 stroke propulsion diesel engine in E2 cycle (constant speed) and E3 cycle (propeller curved speed). Also the effects of important operating parameters in terms of intake air pressure and temperature, and maximum combustion pressure are described on the specific emissions. Emissions measurement and calculation are processed according to IMO Technical Code. The results show that NOx emission level in E3 cycle is higher than E2 cycle due to lower engine speed and lower maximum combustion pressure by retarding fuel injection timing. Intake air temperature has strong influence on NOx emission production. And CO, HC emissions are not affected by maximum combustion pressure and intake air pressure and temperature.
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This study is focused on the layout design with sizing for the main propulsion shafting with controllable pitch propeller system. For appropriate design and successful manufacturing of controllable pitch Propeller system, it is based on specifications to be required from the customer as well as the stresses calculation and analysis of main propulsion system for hollow shafting. And it must be performed according to the U.S military specifications MIL-STD-2189(SH) with drawing of NAVSHIPS 803-2145807, and also the stress analysis by applying safety factor. The results are as follows : 1. For the main propulsion system with controllable pitch propeller, it is designed the following items propeller diameter, hub diameter, dimensions of oil distribution or actuating unit based on shaft mounting type, diameters of propeller and intermediate shaft, dimension of split muff coupling, coupling flange thickness and of coupling bolt diameter. 2. As the results, we can get complete our own design ability for the main propulsion shafting with controllable pitch propeller system with critical data which are necessary to establish shafting arrangement from the ship building companies.
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Most of all the mechanical devices are becoming more high-speed and high-power as well as their used condition being more polluted. So, it is necessary for these devices to equip cooling system to overcome that kind of severe using condition. In this study, corrosion test was carried out in distilled and tap water for the investigation on the corrosion characteristics of Al-alloy that is using as material for radiator.
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The cast iron cylinder liner of the marine engine must be scrapped after its inner surface was definitely worn out due to the friction between the surface and piston ring during the operating. In this research, the restoring method of the worn out cast iron cylinder liner are discussed based on the results of experimental work of the thermal plastic deformation technique.
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This paper was studied on corrosion of heat exchanger tube for absorption refrigeration machine. In the 62 % lithium bromide solution at
$60^{\circ}C$ , polarization test of Cu, Al-brass, 10 % cupro nickel(90-10 % Cu-Ni) and 30 % cupronickel(70-30 % Cu-Ni) tube was carried out. And polarization behavior, polarization resistance characteristics, open circuit potential, anodic polarization of heat exchanger tube for absorption refrigeration machine were considered. The main results are as following: The open circuit potential of Al-brass tube becomes less noble than that of Cu tube, corrosion current density of that becomes lower than Cu tube. The open circuit potential of cupronickel tube is more noble than that of Cu tube, corrosion current density of that is controlled than Cu tube. The passivation critical current of 30 % Cu-Ni tube is lower than that of 10 % Cu-Ni tube, potential of passive region of that is more wide than 10 % Cu-Ni tube. -
This paper shows the possibility of performing Lap joint using the friction stir welding and the determination of tool's dimensions for FSW in Milling machine. This research also is reported on obtaining the tensile-shear strength, 9.319 ( kgf/mm
$^{2}$ ) and the energy absorption, 2,682 (kgf-mm) under this experiment. The optimal tool's dimensions and method for Lap joint in 2tmm aluminum alloy plate using FSW is as follows; The diameter of shoulder and pin are 9$\phi$ mm and 3$\phi$ mm, the length of pin is 3.6mm. The conditions of shoulder of tool is not pressed into original base metal. -
The resent experimental study is focused on the application of multi-point simultaneous measurement by PIV Particle Image Velocimetry) to guide vane region within diffuser pump. Various different kinds of rotational veto ity and changing clearance between Guide Vane and Impeller were selected as experimental condition. Optimized ross correlation identification to obtain velocity vectors is implemented with direct calculation of correlation coeffi cients. Fine optical setup concerned with PW performance is arranged for the accurate PW measurement of high peed complex flow. Variable flow pattern are represented quantitatively at the stator region.
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We have investigated the optical properties of Te-doped ZnSSe:Te epitaxial layers grown on (100) GaAs substrates by molecular beam epitaxy. The Te-doped ternary specimen shows strong blue or green emission (at 300k) which is assigned to Te
$_{1}$ or Te$_{n}$ ( n$\geq$ 2) cluster bound exciton. Bright green and blue light-emitting diodes (LEDs) have been developed using ZnSSe:Te system as an active layer. The green LEDs exhibit a fairly long device lifetime (>2000 h) when operated at 3 A/cm$^{2}$ under CW condition at room temperature. It is confirmed that the Te-doping induced "crystal-hardening effect" plays a significant role in both efficient and strong suppression of the optical device degradation.gradation. -
There is a growing concert about energy efficiency at the present time. Even refrigerators can not be omitted from this issue. So the factors have been searched to decrease the consumption of electric power in refrigerators. It is possible to analyze the numerical data of the cover back machine and the change of condenser shape to find that they affect the consumption of electric powers by improving the fluid flow of within the interior of the refrigerator. As a result, the problems, fluid of the eddy and stationary of the existing refrigerator can be solved partly by the improved model.
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Fouling causes serious maintenance problems on heat exchanger tubes and process facilities. To avoid such fouling problems, numerous efforts have been tried, e.g., diagnosis of fouling, reducing and eliminating the fouling, etc.. The objective of the present study is to develop an innovative diagnostic system of fouling, which can detect the scaling attached to the wall non-homogeneously The performance of the diagnostic system has been evaluated with a scaling simulator that generates scaling on tested tube wall The measured values with the diagnostic system were compared with the amounts of the scaling generated by the simulator.
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The exhaust gas from electric power stations, incinerators and industrial boilers contains considerable amount of harmful nitric oxide which causes air pollution. Selective catalytic reduction system with ammonia as a reductant(NH
$_{3}$ SCR) have been applied to remove NOx since 1970. it is widely accepted that the NH$_{3}$ SCR process is the best method for the removal of NOx. In this paper the design of SCR reactor based on the NOx displacement is considered and the design program of SCR reactor is developed. The newly developed design program for de-NOx system maybe used in practice. -
According to the NOx level requirement of annex Vl to IMO(International Maritime Organization) MARPOL 73/78, this regulation shall apply to each diesel engine with a power output of more than 130 ㎾ which is installed on a ship constructed and undergoes a major conversion on or after 1 January 2000. It is inevitable to adopt IMO standard for marine engines. Therefore, most of diesel engines which are being currently built should be tested and surveyed in accordance with the NOx technical code. In this study, various technics of NOx reduction methods were investigated for the diesel engines and the methods of NOx measuring were introduced by the new and simplified field detecting equipment. These results can be utilized for the basic design and developement of diesel engine for NOx reduction.
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This study is for developing of the viwer that using Java3D API to viewing the modeling data from 3D CAD/CAM applications. For this Java3D is chosen for platform independent applying and distributed manufacturing environment. The developing system will be working with various modeling data of 3D shape for design and manufacturing on generic computer systems.
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The vericut is one of the best CAM application for manufacturing data verification system. It is much applied in most manufacturing company for checking the manufacturing work. Using it a off-line manufacturing system is connected for on-line working on local area network. First, we choose the serial communication to chain an off-line manufacturing system and a personal computer which link with the server running the vericut.
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This article introduce Comfort Class V released by Dnv The Class has an objective of classifying ships by noise and vibration levees. It is apparent that noise criteria listed in the Class can not be satisfied without special efforts to enhance sound insulation performance in cabins. Accordingly, panel makers should develope panels which have very high sound insulation performance enough to satisfy the criteria. Also, due to large difference of sound insulation performance between cabin and laboratory, it is necessary that ship yards should improve the method for installing cabins.
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Recently the subject of "wavelet analysis" has be drawn by both mathematical and engineering application fields such as Signal Processing, Compression/Decomposition, Wavelet-Neural Network, Statistics and etc. Even though its similar to courier analysis, wavelet is a versatile tool with much mathematical content and great potential for applications. Especially, wavelet transform uses localizable various mother wavelet functions in time-frequency domain. Therefore, wavelet transform has good time-analysis ability for high frequency component, and has good frequency-analysis ability for low frequency component. Using the discriminative ability is more easy method than other conventional techniques. In this paper, Morlet wavelet transform was applied to discriminate the kind of line fault by acquired data from real power transformation network. The experimental result presented that Morlet wavelet transform is easier, and more useful method than the FFW (Fast courier Transform).ransform).
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Voltage and current signals during impulse tests on transformer are treated as non-stationary signals. A new method incorporating signal-processing method such as Wavelets and courier transform is proposed for failure identification. It is now possible to distinguish failure during impulse tests. The method is experimentally validated on a transformer winding. The wavelet transforms enables the detection of the time of occurrence of switching or failure events. After establishing the time of occurrence, the original waveform is split into two or more sections. The wavelet transform has ability to analysis the failure signal on time domain as well as frequency domain. Therefore, the wavelet transform is superior than courier transform to analysis the failure signal. In this paper, the fact was proved by real data which was achieved.
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A specialized web search engine is an internet tool for detecting information in finite cyber world. It helps to retrieve necessary information in internet sites quickly In this paper, we design and implement a prototype search engine using method of mining for the association rule discovery. It consists of a search engine part and a search robot part. The search engine uses keyword method and is considered as various user oriented interface. The search robot fetches information related to ship parts n world wide web. The experiments show that our search engine(AISE) is superior to other search engines in collecting necessary informations.
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This paper propose the construction of fault diagnosis engine for diesel generator engine and rule inference method to induce rule for fuzzy inference from the monitored data of diesel engine. The proposed fault diagnosis system is constructed the Malfunction Diagnosis Engine(MDE) and Hierarchy of Malfunction Hypotheses(HME), It is Proposed the rule reduction method of knowledge base for concerning data among the various analog data.
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Even though, tanks are used at the many industry plants, it is very difficult to control the tank level without any overflow and shortage; moreover, cause of its complication of dynamics and nonlinearity, it's impossible to realize the accurate control using the mathematical model which can be applied to the various operation modes. However, the sliding mode controller(SMC) is known as having the robust variable structures for the nonlinear control systems with the parametric perturbations and with the sudden disturbances, but the auto-tuning of parameters was a problem. Therefore, in this paper, a Genetic Algorithm based Sliding Mode Controller (GA-SMC) for the precise control of the coupled tank level was tried. GA optimized the SMCs switching parameters easily and rapidly. The simulation results are shown that the tank level could be satisfactorily controlled with less overshoot and steady-stale error by the proposed GA-SMC.
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The operational data of diesel generator engine is two kind of discrete signal and analog signal. We can find the fault information from analog data measured for every sampling time if it is invested the changing rate or direction of data. This paper propose the Malfunction Diagnosis Engine(MDE) using the commercial data mining tool and show the data Process and fault finding method with the data collected from generator engine of the ship.
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The design concept of diesel engines for sea-going ships has been directed to Low-speed/Long-Stroke type to improve the efficiencies of combustion and propelling. But the time-delay property inevitable at such low speed engines gives much difficulties for governors to control the engine speed because they would be apt to go into unstable region especially when operating at low speed. The purpose of this paper is to study the problem of how the governor gain can be calculated dynamically in accordance with the variance of engine speed at least for an engine to be stable. In this study, the property of diesel engine was described as composed of combustion element including dead time and rotating element, and the ultimate gain for the speed control system to be located on the condition of stability limit was proposed based on the frequency characteristics. And the target gains with optimized stability also were proposed by giving proper margin to these ultimate conditions. The results were applied to a model system and the availability was confirmed to be satisfactory.
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In this Paper, we Propose model-based tuning rules of the PID controller incorporating with genetic algorithms. Three sets of optimal PID parameters for step set-point tracking are obtained based on the first-order time delay model of plants and a genetic algorithm which minimizes performance indices(IAE, ISE and ITAE). Then tuning rules are obtained using the tuned parameter sets, potential rule models and a genetic algorithm. Simulation is carried out to verify the effectiveness of the proposed rules.
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The electric heat pump requiring HCFCs as a refrigerant has been for most residential air-conditioners in Korea. They cause a surge up electric power demand during summer. Moreover, the use of HCFCs and HFCs causes a serious problem to the global environment such as global warming and ozone layer destruction. An absorption chiller and heater could solve such problems. It was built and tested for analyzing the performance of the absorption chiller/heater. Experiment was done with a 1.5RT household absorption chiller and heater. It was experimented that the cooling capacity, gas capacity, COP were researched by the temperature of cooling water. The change of the cooling water temperature have effect the temperature(or pressure) of the parts on absorption chiller The result of the change of the cooling water temperature have the effects of the absorption chillers. This data will help to operate the household absorption chiller and heater.
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This paper describes an optimal synthesis method of binary neural network(BNN) for an approximation problem of a circular region and synthetic image having four class using a newly proposed learning algorithm. Our object is to minimize the number of connections and neurons in hidden layer by using a Newly Expanded and Truncated Learning Algorithm(NETLA) based on the multilayer BNN. The synthesis method in the NETLA is based on the extension principle of Expanded and Truncated Learning (ETL) learning algorithm using the multilayer perceptron and is based on Expanded Sum of Product (ESP) as one of the boolean expression techniques. The number of the required neurons in hidden layer can be reduced and fasted for learning pattern recognition.. The superiority of this NETLA to other algorithms was proved by simulation.