• Title/Summary/Keyword: woven carbon fiber

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The Evaluation of Fracture Toughness of SMC Composite Material and Carbon/Epoxy Composite Material (SMC 복합재료와 Carbon/Epoxy 복합재료의 파괴인성평가)

  • 최영근;이유태;이태순
    • Journal of Ocean Engineering and Technology
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    • v.7 no.1
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    • pp.25-32
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    • 1993
  • In composite materials, the fracture perpendicular to the fiber direction usually shows a non-linear behavior accompannying blunting and plastic deformation around the crack tip. In this study, the fracture thoughness in random short fiber SMC composite material and Carbon/Epoxy composite material is estimated by the A.M.(Area Method) and the G.L.M.(Generalized Locus Method) which can determine a stable total energy release rate(G$_T$) not only in highly elghly elastic material but also in highly non-linear materials.

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Mechanical Properties of Carbon/Phenolic Ablative Composites (Carbon/Phenolic 내열 복합재료의 기계적 특성)

  • Kim, P.W.;Hong, S.H.;Kim, Y.C.;Yeh, B.H.;Jung, B.
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.160-163
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    • 1999
  • The mechanical properties and failure behaviour of carbon/phenolic composites were inverstigated by tension and compression. Carbon/phenolic composites were fabricated by infiltration of matrix into 8 harness satin woven fabric of PAN-based carbon fibers. The tensile and compressive tests were performed at 25℃ under air atmosphere and, at 400℃ and 700℃ under N₂ atmosphere. The tensile strengths of carbon/phenolic composites in with-laminar/0° warp direction were about 10 times higher than those in with-laminar/45° warp direction, which was analyzed due to a change of fracture mode from fiber pull-out by shear to tensile fracture of fibers. The fracture of carbon/phenolic composites in with-laminar/45° direction was analyzed due to delamination by buckling. Tensile and compressive strength of carbon/phenolic composites decreased to about 50% at 400℃, and to about 10% at 700℃ compared to that at room temperature. The main reason for the decrease of tensile or compressive strength with increasing temperature was analyzed due to a reduction of bond strength between fibers and matrix resulting from thermal degradation of phenolic resin.

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Carbon Composite Material Using Nickel Nano-Powder Impregnation Research on Electromagnetic Shielding Effect (니켈나노파우더 함침기법을 이용한 탄소복합소재의 전자파차폐 효과에 관한 연구)

  • Seo, Kwang-Su;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.49-55
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    • 2020
  • In order to improve the electromagnetic shielding rate of Carbon Fiber (CF), it was produced using the nickel nano-powder impregnating method. Using two types of nickel powder having thicknesses of 50 ㎛ and 100 ㎛, and a thermoplastic elastomer resin, a compound containing 10-20% nickel content was mixed and then manufactured through an extruder. The CF coated with the compound was woven and manufactured using a 1-ply specimen. The final nickel content of the specimen was verified using TGA and the distribution of nickel powder on the CF surface was verified using SEM. The metal shows a high shielding rate in the low-frequency band, but the shielding rate decreases at higher-frequency bands. The CF improves at the higher frequency band, and metals reflect electromagnetic waves while carbon absorbs electromagnetic waves. The study of shielding materials, which are stronger and lighter than metal, by using CF lighter than metal and enabling the shielding rate from low-frequency band to high-frequency band, confirmed that the larger the area coated with nickel nano-powder, the better the electromagnetic shielding performance. In particular, CF coated with a thickness of 100 ㎛ has a shielding rate similar to that of copper and can also be used for EV/HEV automotive cables and other applications in the future.

Fabrication and Characteristics of CFRC(Carbon Firber Reinforced Carbon Composites) Fabricated with Carbon Fiber and Coal Tar Pitch Matrix (석탄계 핏치를 결합재로한 탄소/탄소 복합재의 제조 및 특징)

  • Ju, Hyeok-Jong;Choe, Don-Muk;O, In-Seok
    • Korean Journal of Materials Research
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    • v.4 no.2
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    • pp.194-205
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    • 1994
  • In this research, we attempt to fabricate an excellent CFRC(Carbon Fiber Reinforced Carbon), which has good thermal and mechanical properties, with 8H/satin woven fabric prepreg, high modulus and high strength type continuous carbon fiber and raw coal tar pitch(RCTP) matrix or THF soluble fraction(THFSP) matrix which has good graphitizability. Green bodies were fabricated with hot press molding technique and CFRC samples were made after carbonization, impregnation, recarbonization and graphitization steps. For the purpose of characterization of the physical properties, SEM, polarized light microscope, TGA were observed, and tested flexural strength, modulus and ILSS. After heat treating the THFSP matrix up to $2300^{\circ}C$, the value of $C_0$/2 was 3.380$\AA$, which is analogous to the structure of natural graphite and the value of 2$\theta$ is $26.276^{\circ}$ approached to the Bragg's angle of natural graphite. As a result of TGA to test the high temperature air oxidation, the THFSP matrix, graphitized up to $2300^{\circ}C$, exhibited the best air oxidation resistance. And mechanical properties were increased up to 65~70% as fiber volume fraction increased. Because of the good orientation graphitizability, the fracture surface of THFSP matrix CFRC is very good.

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Tensile Property Analysis of NCF Composite Laminated Structure for HP-CRTM Forming Process (HP-CRTM 성형공법을 적용하기 위한 NCF 복합재 적층구조에 따른 인장특성 분석)

  • Byeon, Ki-Seok;Shin, Yu-Jeong;Jeung, Han-Kyu;Park, Si-Woo;Roh, Chun-Su;Je, Jin-Soo;Kwon, Ki-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.59-64
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    • 2019
  • In recent years, the HP-CRTM method, which has the ability to produce carbon fiber-reinforce plastic composites at high speeds, has come into the spotlight in the automotive parts industry, which demands high productivity. Multi-axial carbon fabric, an intermediate material used in this HP-CRTM molding process, consists of layered fibers without crimp, which makes it better in terms of tensile and shear strength than the original woven fabrics. The NCF (non-crimp fabric) can form the layers of the carbon fiber, which have different longitudinal and lateral directions, and ${\pm}{\theta}$ degrees, depending on the product's properties. In this research, preforms were made with carbon fibers of ${\pm}45^{\circ}$ and $0/90^{\circ}$, which were lamination structures under seven different conditions, in order to create the optimal laminated structure for automobile reinforcement center floor tunnels. Carbon fiber composites were created using each of the seven differently laminated preforms, and polyurethane was used as the base material. The specimens were manufactured in accordance with the ASTM D3039 standards, and the effect of the NCF lamination structure on the mechanical properties was confirmed by a tensile test.

A Study on the Influence of Fiber Orientation on the Mode I Interlaminar Fracture Behavior of Carbon/Epoxy Composite materials (탄소섬유/에폭시 복합재료의 Mode I 층간파괴거동에 미치는 섬유배향각의 영향에 관한 연구)

  • 이택순;최영근
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.391-401
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    • 1995
  • Several tests of the Double Cantilever Beam(DCB) were carried out for influence of the fiber orientation on the Mode I of the interlaminar fracture behavior in the Carbon/Epoxy composites. The interlaminar fracture toughness of Mode I was estimated based on the energy release rate of Mode I, $G_{I}$. The fracture toughness at crack initiation, $G_{IC}$, increases from type A to type E. The fracture toughness, $G_{IR}$ , is almost constant macroscopically for type A and type E when crack propagates. $G_{IR}$ for types B, C, D increases rapidly at the beginning of the crack growth then it decreases gradually. The fracture surface observation by SEM was also obtained the same results. Consequently the influence of the fiber orientation on the Mode I Interlaminar fracture behavior was made clear.ear.

Study of Shearography Imaging for Quantity Evaluation Defects in Woven CFRP Composite Materials (직조 CFRP 복합재료 내부결함의 정량적 평가를 위한 Shearography 영상처리 기법 연구)

  • 최상우;이준현;이정호;변준형
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.211-214
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    • 2001
  • Electronic Speckle Pattern Interferometry(ESPI) is one of optical technique to measure displacement precisely, uses CCD camera to show result image in real time. General ESPI system measures in-plane or out-of-plane displacement. Shearography is one of electronic speckle pattern interferometric methods which allow full-field observation of surface displacement derivatives and it is robust in vibration. The shearography provides non-contacting technique of evaluating defects nondestructively. In this study, the shearography was used to evaluate defects in Carbon Fiber Reinforced Plastic(CFRP). Various sizes of artificial defects were embedded in various depths of woven CFRP plate. Effects due to the variation of size and depth of defects were evaluated in this study.

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A Study on Fracture Characteristics of Woven Carbon Fiber Reinforced Composite Material (직물탄소 섬유강화 복합재료의 파괴특성에 관한 연구)

  • 김광수;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.3
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    • pp.497-505
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    • 1992
  • 본 연구에서는 최근에 개발된 직물 탄소섬유강화 복합재료의 파괴인성치를 정 량적으로 결정하고 파괴거동을 조사하고자 한다. 본 연구의 목적은 이 재료에 선형 탄성파괴역학의 적용여부를 알아보고, R곡선을 이용하여 균열의 생성점 및 불안정 파 괴점의 파괴인성치를 정확히 구하며, 주사형 전자현미경을 통해 파단면 및 균열 성장 시점을 관찰하여 파괴거동을 조사하는데 있다.

Evaluation of Failure Strength of Woven CFRP Composite Plate Subject to Axial Load by Tan-Cheng Failure Criterion (Tan-Cheng 파손기준을 이용한 직물 CFRP 적층판의 원거리 하중에 대한 파괴강도 평가)

  • Kim, Sang-Young;Park, Hong-Sun;Kang, Min-Sung;Lee, Woo-Hyung;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.360-365
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    • 2009
  • In the manufacture of CFRP(Carbon Fiber Reinforced Polymer Composite) composite structures, various independent components join by bolts and pins. Holes for bolts and pins have an effect on the failure strength of such structures, because those act as notches in structures. The failure characteristic of such structures are different from those of plain plate subject to remote load. In this paper, tensile properties of woven CFRP composite plates with laminates of $0^{\circ}$, $30^{\circ}$ and $45^{\circ}$ were obtained according to ASTM D 3039. By using obtained tensile failure strength and Tan-Cheng failure criterion, tensile failure strength of CFRP laminate with arbitrary fiber angle were evaluated. Also, the degradation of tensile properties by center hole(${\phi}10mm$) with a remote load was evaluated and the failure strengths were applied to Tan's failure criterion, similarly.

Evaluation of Residual Strength of Carbon/Epoxy Laminates Due to Low Velocity Impact Damage (Carbon/Epoxy 적층판의 저속충격손상에 따른 잔류강도 평가)

  • Kang, Min-Sung;Choi, Jung-Hun;Kim, Sang-Young;Koo, Jae-Mean;Seok, Chang-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.2
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    • pp.102-108
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    • 2010
  • Recently, carbon fiber reinforced plastic(CFRP) composite materials have been widely used in various fields of engineering because of its advanced properties. Also, CFRP composite materials offer new design flexibilities, corrosion and wear resistance, low thermal conductivity and increased fatigue life. However CFRP composite materials are susceptible to impact damage due to their lack of through-thickness reinforcement and it causes large drops in the load-carrying capacity of a structure. Therefore, the impact damage behavior and subsequently load-carrying capacity of impacted composite materials deserve careful investigation. In this study, the residual strength and impact characteristics of plain-woven CFRP composites with impact damage are investigated under axial tensile test. By using obtained residual strength and Tan-Cheng failure criterion, residual strength of CFRP laminate with arbitrary fiber angle were evaluated.