DOI QR코드

DOI QR Code

Tensile Property Analysis of NCF Composite Laminated Structure for HP-CRTM Forming Process

HP-CRTM 성형공법을 적용하기 위한 NCF 복합재 적층구조에 따른 인장특성 분석

  • Received : 2018.09.19
  • Accepted : 2018.10.24
  • Published : 2019.01.31

Abstract

In recent years, the HP-CRTM method, which has the ability to produce carbon fiber-reinforce plastic composites at high speeds, has come into the spotlight in the automotive parts industry, which demands high productivity. Multi-axial carbon fabric, an intermediate material used in this HP-CRTM molding process, consists of layered fibers without crimp, which makes it better in terms of tensile and shear strength than the original woven fabrics. The NCF (non-crimp fabric) can form the layers of the carbon fiber, which have different longitudinal and lateral directions, and ${\pm}{\theta}$ degrees, depending on the product's properties. In this research, preforms were made with carbon fibers of ${\pm}45^{\circ}$ and $0/90^{\circ}$, which were lamination structures under seven different conditions, in order to create the optimal laminated structure for automobile reinforcement center floor tunnels. Carbon fiber composites were created using each of the seven differently laminated preforms, and polyurethane was used as the base material. The specimens were manufactured in accordance with the ASTM D3039 standards, and the effect of the NCF lamination structure on the mechanical properties was confirmed by a tensile test.

Keywords

References

  1. Kim, K. Y., Kwak, S. H., Han, G. D., Park, J. S., Cho, J. H., Lee, C. H. and Kang, M. C., "Formability Evaluation of the Vacuum Resin Transfer Molding of a CFRP Composites Automobile Seat Cross Part," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 3, pp. 24-29, 2017.
  2. Lee, I. K., Lee, S. Y., Lee, S. K., Ahn, M. S., "Trimless Blank Design for Hot Stamping Process of a Sill Side," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 15, No. 5, pp. 93-99, 2016. https://doi.org/10.14775/ksmpe.2016.15.5.093
  3. Joo, Y. H., Park, Y. C., Lee, Y. M., Kim, K. H., Kang, M. C., "The Weldability of a Thin Friction Stir Welded Plate of Al5052-H32 using High Frequency Spindle," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 1, pp. 90-95, 2017. https://doi.org/10.14775/ksmpe.2016.16.1.090
  4. Park, Y. M., Chung, S. K., Jeong, Y. J., Park, N. H., Kim, S. Y., Huh, M. Y. and Lee, H. S., "Preliminary Study on The Toughened Epoxy Matrix for High Performance CFRP Pressure Vessels," Proceedings of the Korean Society of Propulsion Engineers Conference, pp. 933-936. 2015.
  5. Won, S. J., Li, C. P., Park, K. M., Ko, T. J., "The Exit Hole Burr Generation of CFRP with Ultrasonic Vibration," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 1, pp. 134-140, 2017. https://doi.org/10.14775/ksmpe.2016.16.1.134
  6. Kim, M. S., Kim, J. S. and Kim, S. M., "Analysis of RTM Process to Manufacture Composite Bogie Frame Considering Fiber Orientation," Journal of The Korean Society for Railway, Vol. 18, No. 4, pp. 301-308, 2015 https://doi.org/10.7782/JKSR.2015.18.4.301
  7. Hong, S. H., Mun, J. H., Han, K. D., Kwak, S. H., Song. K. Y. and Shin D. W., "A Study on Development of Molding Method for CFRP," Proceedings of the KSMPE Conference, pp. 52-52, 2012.
  8. Jeoung, S. K., Ha, J. U., Ko, Y. K., Son, S. K., Shin, C. Y., Kim. H. S. and Han. K. D., "Study on Properties of CFRP binding with the Themoset Polymer," Korean Society of Automotive Engineers Spring Conference, pp. 1638-1638, 2013.
  9. Han, B. J., Jeong, Y. C. and Kang, M. C., "Development of HP-RTM Machine for the Mass Production of Fiber Reinforced Composite Material," Proceedings of the KSMPE Conference, pp. 30-30, 2016.
  10. Song, S. H., JO, S. O., Jeung, H. K., Park, S. W. and NO, C. S., "A Study on Physical Property of HP-RTM Carbon Fiber Composite by Deposition Method," Proceedings of the KSMPE Conference, pp. 213-213, 2017.
  11. Jeung, H. K., Lee, H. J., Park, S. W., Jo, S. O., Lee, I. J. and No, C. S., "A Study on Flow Characteristics in a HP-RTM nozzle," KSPE Autumn Conference, pp. 215-216, 2016.
  12. Mun, J. H., Hong, S. H., Han, K. D., Kwak, N. S. and Song, K. S., "Optimization of stacking sequence of carbon fiber for CFRP making," Proceedings of the KSMPE Conference, p. 135, 2013.
  13. Kang, M. S., Park, H. S., Choi, J. H., Koo, J. M. and Seok, C. S., "Prediction of Fracture Strength of Woven CFRP Laminates According to Fiber Orientation," Transactions of the Korean Society of Mechanical Engineers - A, Vol. 36, No. 8, pp. 881-887, 2012. https://doi.org/10.3795/KSME-A.2012.36.8.881
  14. Oh, J. O., Yoon, S. H., Lee, S. W., Ahn, C. W. and Hwang, T. K., "Prediction of High Temperature Tensile Strengths for Carbon Fiber/Epoxy Composite," Proceedings of the Korean Society of Propulsion Engineers Conference, pp. 665-667, 2012.
  15. Shin, Y. J., Jeung, H. K., Park, S. W., Park, D. W., Park, Y. and Jung, J. W., "Fabrication and Characterization of Carbon Long-Fiber Thermoplastic Composites using the LFT-D System," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 5, pp. 25-30, 2017. https://doi.org/10.14775/ksmpe.2017.16.5.025
  16. Kwon, J. B., Choi, J. Y. and Huh, H., "Evaluation and Prediction of Tensile Properties of CFRP Considering Strain Rate Effect," Korean Society of Automotive Engineers Spring Conference, pp. 1639-1648, 2013.
  17. Kang, M. S., Choi, J. H., Kim, S. Y., Park, H. S., Koo, J. M. and Seok, C. S., "Fracture Toughness according to Load Direction in Plain Woven CFRP," Proceedings of the KSME Spring Conference, pp. 216-221, 2008.
  18. De Baerea. I., Van Paepegema. W., Quaresiminb. M., Degriecka. J., "On the tension tension fatigue behaviour of a carbon reinforced thermoplastic part I: Limitations of the ASTM D3039/D3479 standard", Polymer Testing, Vol. 30, No. 6, pp. 625-632, 2011. https://doi.org/10.1016/j.polymertesting.2011.05.004
  19. Han, G. Y., Jung, W. C., Yang, I. Y. and Sun, H. S., "Shielding Effectiveness of Electromagnetic Interference in ABS/Nickel Coated Carbon Fiber and Epoxy/Cu-Ni Fabric Nano Carbon Black Composites," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 11, No. 6, pp. 169-174, 2012.
  20. Han, B. J., Jeong, Y. C., Kim, S. R., Kim, R. W, and Kang, M. C., "Forming Characteristics with Cavity Pressure and Temperature Signal Inside Mold in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 6, pp. 81-86, 2017.
  21. Han, B. J., Jeong, Y. C., Kim, S. R., Kim, R. W, and Kang, M. C., Hwang, K. H. and Kang, M. C., "Performance and Feasibility Evaluation of Straight-Type Mixing Head in High-Pressure Resin Transfer Molding Process of Carbon Fiber Reinforced Composite Material," Journal of the Korean Society of Manufacturing Process Engineers, Vol. 16, No. 5, pp. 157-165, 2017. https://doi.org/10.14775/ksmpe.2017.16.5.157

Cited by

  1. Study on shearing shrinkage properties of multilayered biaxial weft knitted fabrics vol.112, pp.10, 2021, https://doi.org/10.1080/00405000.2020.1838130