• Title/Summary/Keyword: warm forming

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An Experimental Study on the Performance of Heat Pump Air Conditioner according to Frequency Modulator for Cooling and Heating (주파수변조장치를 이용한 열펌프식 공기조화기의 냉방-난방에 관한 실험적 연구)

  • Lee, Dae Woo;Cho, Jin Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.1 no.3
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    • pp.203-209
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    • 1989
  • This paper is an experimental study on the pleasantly suitable cool/warm air conditioning system in order to minimize the energy consumption by attaching the electronic-controlled device to the heat pump air conditioning system.While the cool/warm air conditioning, the air temperatures in the entrance and exit of the indoor heat exchangers should be checked and when the surface of heat exchanger is reached to the dew point temperature, a speed of the compressor is to be automatically controlled by anti-dewing system in order to minimize the energy consumption.At the result of this study, the energy consuming amount is saved about 5% more than that of the conventional air conditioning system by prevent unnecessary dew forming.

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Improvement on the formability of magnesium alloy sheet by heating and cooling method(II) (가열냉각법에 의한 마그네슘합금의 판재성형성개선(II))

  • Manabe K.;Kang Dae-Min
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.385-388
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    • 2005
  • The use of magnesium alloys meets the need of reducing weight of componests(especially in automotive and aerospace industry) keeping unmodified their mechanical properties. The adoption of magnesium alloys in sheet forming processes is still limited, due to their low formability at room temperature caused by the hexagonal crystal structure. In this study, the authors aim to understand the process condition which can lead to a successful improvement in the formability of a magnesium alloy(AZ31). Experiment and simulations of deep drawing were doned at various warm temperature for the blank and tool(holde and die)while the punch was kept at room temperature by cooling wale. in order to confirm that the deep drawing performance of magnesium alloy can be considerably enhanced with using the local heating and cooling technique.

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A Study on Die Wear Model considering Thermal Softening(I) -Construction of Wear Model (열연화를 고려한 금형마멸모델에 관한 연구(I)-마멸모델의 정립)

  • Kang, Jong-Hun;Park, In-Woo;Jae, Jin-Soo;Kang, Seong-Soo
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.274-281
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    • 1998
  • The service life of tools in metal forming process is to a large extent limited by wear, fatigue fracture and plastic deformation. In elevated temperature forming processes wear is the predominant factor for tool operating life. To predict tool life by wear Achard's model is generally applied. Usually hardness of die is considered to be a function of temperature. But hardness of die is a function of not only tem-perature but also operating time of die. To consider softening of die by repeated operation it is necessary to express hardness of die by a function of a function of temperature and time. By experiment of reheating of die softening curve was obtained and applied to suggest modified Archard's Model in which hardness is a function of main tempering curve.

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A Study on the Deep Drawing of AZ31B Magnesium Sheet at Warm and Hot Temperature (AZ31B 마그네슘 판재의 온.열간 ?K드로잉에 관한 연구)

  • Kim, H.G.;Bae, J.W.;Choo, D.K.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.504-511
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures($200,\;250,\;300,\;350\;and\;400^{\circ}C$), and forming speed(20, 50, 100mm/min), thickness(0.5, 0.8, 1.0, 1.4mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. Limit drawing ratio is increased from 2.1 to 3.0 in circular cup drawing and change of thickness is decreased from 16.3 to 6.9%. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

A Study on the Deep drawing drawability and Analyzing process of AZ31B Magnesium Sheet at Warm and Hot temperature (AZ31B 마그네슘 판재의 온,열간 딮드로잉 성형성 및 공정해석)

  • Han, S.H.;Choo, D.K.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.48-52
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350 and $400^{\circ}C$), and forming speed (20, 50, 100 mm/min), thickness (0.5, 0.8, 1.0, 1.4 mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

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Heating and Cooling Channel Design of Cross-Shaped Die for Warm Forming of Magnesium Alloy Sheet (Mg 온간성형을 위한 십자형상 금형의 가열/냉각 채널 설계)

  • Choi, S.C.;Ko, D.S.;Kim, H.Y.;Kim, H.J.;Hong, S.M.;Ryu, S.Y.;Shin, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.370-373
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    • 2008
  • It is known that the temperatures of die, punch, holder and punch pad need to be kept different to get better formability in Mg sheet forming processes. Heating and cooling channels are usually equipped in each tool to assign different temperature. This study focused on the optimal design of the heating and cooling channels for a cross-shaped deep drawing die set. While the die and blankholder were heated to and kept at $250^{\circ}C$ by using heat cartridges, the punch and punch pad were kept at much lower temperature than that of the die and blankholder by water circulating through cooling channels. All the approaches were done by numerical analyses, aiming to maximize the cup height and to minimize the punch corner radius without any failure.

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Variation of Material Characteristics of a Hot-formed AZ31 Magnesium Alloy (마그네슘 합금 AZ31의 온간성형과 재료특성변화에 관한 연구)

  • Suh, Chang-Min;Hor, Kwang-Ho;Kim, Hyo-Min;Suh, Min-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.7
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    • pp.913-919
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    • 2013
  • Magnesium alloys are known to be hard-forming materials at room temperature owing to their material structure. This study analyzes the optimal temperature conditions of warm-forming and the forming process by using a high-pressure laminating test and FM analysis, respectively. The effect of temperature on the fatigue limit was examined from the collected specimens by analyzing the material properties after the fatigue test. The material formed at a temperature of $230^{\circ}C$ shows occasional defects, but the best forming quality was obtained at $270^{\circ}C$. The optimal temperature for the forming process was found to be $250^{\circ}C$ considering the material quality and thermal efficiency. The overall fatigue life of specimens decreases with an increase in the processing temperature. The fatigue limit of AZ31 formed at $250^{\circ}C$ was approximately 100 MPa after $10^6$ cycles.

Distribution of Water Masses and Characteristics of Temperature Inversion in the Western Seas of Jeju Island in Spring (봄철 제주도 서부해역의 수괴 분포와 수온역전 특징)

  • Kang, So-Young;Moon, Jae-Hong
    • Ocean and Polar Research
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    • v.44 no.3
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    • pp.191-207
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    • 2022
  • Using the results of CTD casts made in Spring from 2017 to 2021, in this study we investigated the water mass distribution and occurrence of temperature inversion in the western seas of Jeju Island in spring. The distribution of water masses was characterized by cold and fresh water in the northwest and warm and saline water in the southeast, forming a strong thermohaline front running in the southwest-to-northeast direction. Strong temperature inversion mainly occurred in the frontal boundary when the cold water intrudes beneath the warm water at depths of 30-50 m. Analysis of the mixing ratio demonstrated that Jeju Warm Water is dominantly distributed in the western seas of Jeju Island, but its ratio can be modified depending on the southward extension of Yellow Sea Cold Water (YSCW). Results of in situ measurement showed that in 2020, the YSCW largely expanded to the western seas of Jeju Island, occupying approximately 40 % of the mixing ratio. Due to the expansion of YSCW, a strong thermohaline front was formed in the study area, thereby causing thick and strong temperature inversion. On the other hand, in 2018 the mixing ratio of YSCW was minimum (~18%) during the study period of 2017-2021, and thus a relatively weak frontal boundary was formed, without the occurrence of temperature inversion. The observational results also suggest that the interannual changes of water mass distribution and the associated temperature inversion in the western seas of Jeju Island are closely related with wind-driven Yellow Sea circulation in spring, which is the summer monsoon transition period.

Development of New Micro Pattern Fabrication Process by U sing Isostatic Pressing (정수압을 이용한 미세 패턴 전사 신공정 개발)

  • Seol, J.W.;Joo, B.Y.;Rhim, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.267-270
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    • 2009
  • In the present investigation, we are newly developing a new forming process which can fabricate micro patterns on large-area polymeric substrates for high speed mass production. The key idea of the new process is to pressurize multiple vacuum-packed substrate-mold stacks above the glass transition temperature ($T_g$) of the polymeric substrates. The new process is thought to be promising micro-pattern fabrication technique in three aspects; firstly, isostatic pressing ensures the uniform micro-pattern replicating condition regardless of the substrate area. Secondly, the control of forming condition such as temperature and pressure can realize well-defined process condition exploited in the conventional hot embossing research field. Thirdly, multiple substrates can be patterned at the same time. A prototype forming machine for the new process was developed with the design consideration realizing the present idea. With a developed machine, micro prismatic array patterns with 50 um in size were successfully made on the $380{\times}300{\times}6\;mm$ PMMA plate.

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CHEMICAL DIAGNOSTICS OF THE MASSIVE STAR CLUSTER-FORMING CLOUD G33.92+0.11. IV. HIERARCHICAL STRUCTURE

  • Minh, Young Chol;Liu, Hauyu Baobab;Chen, Huei-Ru Vivien
    • Journal of The Korean Astronomical Society
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    • v.53 no.3
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    • pp.77-85
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    • 2020
  • In the molecular cloud G33.92+0.11A, massive stars are forming sequentially in dense cores, probably due to interaction with accreted gas. Cold dense gas, which is likely the pristine gas of the cloud, is traced by DCN line and dust continuum emission. Clear chemical differences were observed in different source locations and for different velocity components in the same line of sight. Several distinct gas components coexist in the cloud: the pristine cold gas, the accreted dense gas, and warm turbulent gas, in addition to the star-forming dense clumps. Filaments of accreted gas occur in the northern part of the A1 and A5 clumps, and the velocity gradient along these features suggests that the gas is falling toward the cloud and may have triggered the most recent star formation. The large concentration of turbulent gas in the A2 clump seems to have formed mainly through disturbances from the outside.