• 제목/요약/키워드: vacuum pressure impregnation

검색결과 33건 처리시간 0.02초

우드세라믹 제조용 톱밥보드의 수지함침(II) - 밀도 및 페놀수지 첨가량의 영향 - (Resin Impregnation of Sawdust Board for Making Woodceramics(II) - Effect of Density and Addition Rate of Phenol Formaldehyde Resin -)

  • 오승원;변희섭
    • Journal of the Korean Wood Science and Technology
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    • 제31권5호
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    • pp.15-22
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    • 2003
  • 국산 간벌재 3수종을 이용하여 밀도 및 수지첨가량을 달리해서 톱밥보드를 제조한 후 감압 후 상압, 감압·초음파 병행 후 상압으로 20분씩 3반복 함침하여 밀도 및 수지첨가량에 따른 함침 보드의 물성을 측정하고, 함침 시 초음파처리 효과를 조사하였다. 밀도 및 수지첨가량이 증가함에 따라 함침 보드의 밀도, 휨강도 및 브리넬 경도는 증가하였으나, 수지 함침율은 감소하였다. 감압·초음파 병행 후 상압 함침에 의한 함침보드의 밀도, 수지함침율, 휨강도 및 브리넬 경도가 감압 후 상압에 의한 함침 보드 보다 컸다. 보드 함침 시 초음파처리를 병행함으로써 수지 함침율이 증가되어 함침 보드의 물성에 영향을 미치는 것으로 판단된다.

Resin Impregnation of Sawdust Board for Making Woodceramics (I) - Effect of Impregnation Method and Time on Physical and Mechanical Properties -

  • Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • 제32권3호
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    • pp.25-32
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    • 2004
  • This research work explored physical and mechanical properties of impregnated sawdust boards from three softwood species (P, densifora, L. kaemferi, and P. koraiensis) with phenol-formaldehyde (PF) resin by various vacuum treatment methods of combining pressure, vacuum, and ultrasonic waves. Simultaneous vacuum and ultrasonic wave treatments with no pressure resulted in the greatest increase in resin content, density, dimensional changes (thickness and length), bending strength, and hardness of impregnated board. This result seemed to be attributed to the ultrasonic wave treatment.

목재칩의 식물영양제 함침방법과 토양 피복효과에 관한 연구 (A Study on the Plant Nutrients Impregnation Methods and Soil Covering Effects of Wood Chips)

  • 홍유진;최대우;최권웅;박수진;조석운;박희준
    • 산업경영시스템학회지
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    • 제46권spc호
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    • pp.31-38
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    • 2023
  • In this study, in order to develop a method to efficiently inject essential nutrients necessary for plant growth into wood chips, which are simply used as soil covering materials in the agriculture, landscaping and horticultural industries, the atmospheric pressure dipping method and the vacuum pressure impregnating method are used to improve the plant nutrients injectability and impregnation amount were comparatively analyzed. Nutrient ingredients and 8 major heavy metal contents of wood chips injected with nutrients were analyzed, and soil covering effects were examined by covering wood chips injected with nutrients on soil. Comparing the dipping method and the vacuum pressure impregnation method, it took about 48 hours or more to inject 1,500 g or more of the nutrient aqueous solution into 1 kg of wood chips in the dipping method, but the vacuum pressure impregnation method could be impregnated in about 5 minutes. Components of the impregnated nutrients were detected in proportion to the diluted concentration. As a result of covering the wood chips developed in this study on soil, they showed weakly acidic pH, and the heat insulation and moisturizing effects during the winter season were evaluated to be superior to those of uncovered soil. In the future, wood chips impregnated with nutrients are expected to contribute to the more efficient use of waste wood resources and the long-term supply of nutrients essential for plant growth, reducing excessive use of chemical fertilizers and reducing costs.

Effect of Phenol Formaldehyde Impregnation on The Physical and Mechanical Properties of Soft-Inner Part of Oil Palm Trunk

  • Hartono, Rudi;Hidayat, Wahyu;Wahyudi, Imam;Febrianto, Fauzi;Dwianto, Wahyu;Jang, Jae-Hyuk;Kim, Nam-Hun
    • Journal of the Korean Wood Science and Technology
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    • 제44권6호
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    • pp.842-851
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    • 2016
  • The objective of this study was to improve physical and mechanical properties of soft-inner part of oil palm trunk (S-OPT) after impregnation with phenol formaldehyde (PF) resin and densification by close system compression (CSC) method. Effect of different methods of PF resin impregnation (i.e., no vacuum-pressure, vacuum, and vacuum-pressure) was evaluated. The results showed that PF resin impregnation and CSC significantly improved the physical and mechanical properties of S-OPT up to: (1) 176% in density; (2) 309% in modulus of rupture (MOR); (3) 287% modulus of elasticity (MOE); and (4) 191% in the compressive strength. Physical and mechanical properties of S-OPT showed their best performances when PF resin impregnated with vacuum-pressure method as shown by higher weight gain, density, MOR, MOE, compressive strength, and lower recovery of set due to better penetration of PF resin into S-OPT. Combining PF resin impregnation and densification by CSC method could be a good method to improve physical and mechanical properties of S-OPT.

Pressure Effect on Safranine Penetration in Some Hardwood Species

  • Chong, Song-Ho;Ahmed, Sheikh Ali;Park, Byung-Su;Chun, Su-Kyoung
    • 한국가구학회지
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    • 제18권2호
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    • pp.111-119
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    • 2007
  • An experiment was conducted to know the safranine impregnation distance from surface to inward using 6 different hardwood species. During impregnation, 3 parameters were applied-vacuum, pressure and soaking time. Only vacuum treatment did not increase the permeability of wood. Vacuum followed by pressure increased the penetration depth of safranine in radial, tangential and longitudinal direction. Longitudinal penetration was found easy to impregnate. Comparing with radial and tangential direction, radial penetration was found easy. There was a striking difference among sapwood and heartwood permeability. Safranine input depth was found highest in diffused porous wood rather than in ring porous wood. At increased vacuum and pressure, safranine penetration was found easy.

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침엽수단판의 수지함침처리에 의한 압밀화 특성 (Densification Characteristics of Softwood Veneers Treated by Resin Impregnation)

  • 서진석
    • 한국가구학회지
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    • 제14권2호
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    • pp.21-29
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    • 2003
  • This study was carried out to investigate characteristics of plywood overlaid with softwood veneers densified by resin impregnation and compression. The resin impregnability of Korean pine veneer under atmospheric pressure soaking was greater than that of larch, and impregnability of melamine resin was slightly greater than phenolic resin. It was suggested that resin impregnation ratio was affected by density and thickness of veneer. The largest melamine resin impregnation ratio of 50.7% was obtained with 1.26mm thick Korean pine veneer, and the lowest phenolic resin impregnation ratio of 11.7% with 3.41mm thick larch veneer. Therefore, it was suggested that the vacuum-pres sure-soak treatment is required at thick larch veneer. In densifying resin-impregnated veneers, densification ratio from 13.4 to 31.2% was obtained by high pressure from 15.6 to $20.8kgf/cm^2$. Impregnation of melamine resin also showed relatively greater at densification than that of phenolic resin. So it showed the degree of densification of about 20% or greater. It was seemed that adhesive bonding strength of plywood(base panel) which was directly pressed and overlaid with resin-impregnated veneer was affected by resin tackiness after resin impregnation followed by semi-drying. In laboratory scale, melamine resin impregnation was more favorable for the development of adhesive bonding strength owing to moisture control.

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목재의 치수안정성 개선을 위한 진공가압 멜라민 수지함침처리 (Vacuum Pressure Treatment of Water-Soluble Melamine Resin Impregnation for Improvement of Dimensional Stability on Softwoods)

  • 오승원;박희준
    • Journal of the Korean Wood Science and Technology
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    • 제43권3호
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    • pp.327-333
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    • 2015
  • 진공가압 수지함침 처리에 의한 목재의 치수안정화 정도를 측정하기 위하여 침엽수 3수종에 수용성 멜라민 수지를 수지농도와 처리시간별로 처리한 후, 수지함침 열압축목재(compreg)를 제조한 다음 치수안정성 개선효과를 검토하였다. 수지농도가 높고 처리시간이 길수록 용적 수축률과 항용적 팽윤율은 증가하였으나, 용적 팽윤율, 항용적 수축률 및 흡수성은 감소하였다. 또한 중량 증가율은 수지의 농도가 높을수록 현저히 증가하였으나 처리시간과는 일정한 관계가 없었다.

CFD를 이용한 진공가압함침공정 내 유해가스 배출시스템 설계 (Design of Hazardous Fume Exhaust System in Vacuum Pressure Impregnation Process Using CFD)

  • 장준규;유엽;박현도;문일;임백규;김정환;조형태
    • Korean Chemical Engineering Research
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    • 제59권4호
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    • pp.521-531
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    • 2021
  • 진공가압함침공정(Vacuum Pressure Impregnation, VPI)은 발전기, 전동기 등 대형 회전기에 사용되는 고정자 권선에 에폭시 계열의 레진을 코팅시켜 물성을 강화하는 공정이다. VPI 공정 중 진공과 가압과정에서 에폭시 레진의 기화에 의해 레진 가스가 발생하고, 함침공정이 끝나고 경화를 위해 탱크 개방 시 레진 가스가 제거되지 않고 탱크 밖으로 유출된다. 유출된 레진 가스가 작업장 전체에 확산 시 화재, 폭발 및 호흡기 문제와 같은 안전 환경 문제가 있으므로 공정 내 레진 가스 배출시스템이 필요하다. 따라서, 본 연구에서는 VPI 공정에서 발생한 레진 가스를 배출하는 시스템을 설계하기 위해 전산유체역학(Computational Fluid Dynamics, CFD)을 이용하여 공기 유입구·배출구의 위치에 따른 배출효율에 대한 사례연구를 진행하였다. 본 연구의 최적의 배출시스템을 활용 시 1,800초 이내 90%이상의 레진 가스를 배출할 수 있으며, 레진 가스의 폭발하한계(Low Explosive Limit, LEL)이하로 레진 가스의 분율을 낮출 수 있었다.

A Study on Insulation Properties of Global VPI Type Generator through Replacement of Stator Windings

  • Kong, Taesik;Kim, Heedong;Lee, Sooho;Park, Jaehyun
    • KEPCO Journal on Electric Power and Energy
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    • 제3권2호
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    • pp.113-117
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    • 2017
  • As the competition in the manufacturing market for small and medium sized generators is intensifying, there is increasing pressure to reduce production cost. Manufacturing the generator stator windings with global vacuum pressure impregnation (GVPI) is a very effective way to reduce costs. However, the stator winding has a fatal disadvantage in that the insulation wears due to vibration in the slot. KEPRI (KEPCO Research Institute) conducted insulation diagnosis for three generators in KOMIPO (Korea Midland Power Co., Ltd.) which were manufactured by GVPI and operated for about 17 years. Insulation diagnosis showed that deterioration of insulation has progressed significantly. Therefore, KEPRI recommended replacing the stator windings of all three generators. In this paper, the insulation properties of the generator stator winding with global GVPI are described by comparing and analyzing the insulation diagnosis results and visual inspection for stator windings.