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Influence of Abrasive Water-Jet on Workpiece Geometry (Abrasive Water-Jet이 가공물의 형상에 미치는 영향)

  • 장현석;하만경;류인일;곽재섭;이상진;이기백
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.585-590
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    • 2002
  • Abrasive water-jet(AWJ) machining is a new cutting technology. The AWJ can cut various materials touch as metal, glass and stone. However, the AWJ machining makes troubles including kerf, rounding and side taper. In this study, we investigated the correlation between parameters of abrasive water-jet machining arid cutting characteristics. The machining parameter were the material thickness and the traverse speed. The experiment was conducted to cut the stainless steel(STS41) and the mild steel(SS41) specimens. The results of the experiment weirs presented as the relation between cutting conditions and trouble of a dimension error, a conner error, an uncut width and a kerf.

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Optimum Shape Design of Cemented Carbide Micro-drill in Consideration of Productivity (생산성을 중시한 초경합금 소재 마이크로 드릴의 최적 형상설계)

  • 김건회
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.133-140
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    • 2004
  • Recently reduction of industrial products in size and weight has been increased by application of micro-drills in gadgets of high precision and a great interest of a micro-drilling has been raised. Due to the lack of tool stiffness and the chip packing, the micro-drilling requires not only the robust tool structure which has not affected by vibration but also effective drilling methods designed to prevent tool fracture from cutting troubles. This paper presents an optimum design shape of a 0.15 mm micro-drill associated with a new manufacturing process to improve the production rate and to lengthen the tool life and suggestions on the micro-drilling characteristic properties associated with the tool life and workpiece quality.

Effects of Traverse Speed on Dimensional Error in Abrasive Water-Jet (입자 워터 젯의 이송속도가 공작물의 치수정밀도에 미치는 영향)

  • 곽재섭;하만경
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.1-7
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    • 2004
  • Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

A Study on the Effects of Filling and Packing Phases on the Injection Modeling (사출성형에 대한 충전과 보압과정의 영향에 관한 연구)

  • 김현필;김용조
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.112-118
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    • 2002
  • Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis fur the filling and packing phases. Molding troubles like flow mark, weld line, sink mark, short shot and warpage can be caused by these injection molding process factors. Among them, the short shot was caused by that the packing pressure could not reach properly to the filling end part in the packing phase and hence the flow rate could not be supplied to the full. In addition, as the flow rate for the volumetric shrinkage during the frozen phase could not be supplied properly by the packing pressure, the short shot appeared. Here, the volumetric shrinkage reduced with increasing the packing pressure and also the warpage of molded part increased with increasing the packing pressure.

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Development of Cable Lug Joint Using Electromagnetic Force (전자기력을 이용한 케이블 러그 조인트 개발)

  • Shim, Ji-Yeon;Kang, Bong-Yong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.156-161
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    • 2013
  • Recently, there has been a trend in the manufacturing process to focus on the durability of cable lug joint, especially in welding process due to the poor cable lug joint causes many troubles on products and workers during manufacturing process. Therefore development of high quality cable lug joint is important for successful manufacturing process and safety of worker. The Magnetic Pulse Forming(MPF) is one of efficient way to developed a high quality cable lug joint. In MPF, a high strain rate forming process, utilizes a high velocity oblique collision on the workpiece to be formed in required shape. The objective of this paper is to develop of high quality cable lug joint using electromagnetic force. To successfully accomplish this goal, section and electrical contact temperature of developed cable lug joint has been compared with various cable lug joint. Electrical contact temperature of developed cable lug joint by electromagnetic force is lower than manufactured cable lug joint by pressurer and hydraulic pressurer.

Effect of Land Consolidation on Agricultural Mechanization (경지정리 사업이 농업기계화에 미치는 영향)

  • 고학균;조성인;이중용;이정엽
    • Journal of Biosystems Engineering
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    • v.24 no.6
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    • pp.493-500
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    • 1999
  • In 1990's, two types of land consolidation has been widely carried out to enforce competativeness of rice production in Korea. One is so called large-scale land consolidation for resizing paddy field and farm road, the other is general land consolidation for changing both size and shape of field, water channel and farm road. This study was conducted to evaluate how much effect on fm mechanization the land consolidation had. To evaluate the influence of the land consolidation, theoretical analysis and surveys were accomplished. Land consolidation was analyzed to increase field efficiency by 180 to 670% depending on the type of land consolidation and machine selection. Also, land consolidation brought increment of real working time ratio by reducing traveling time on farm road. Trends of large scale mechanization and increment of custom work were observed to be accelerated by land consolidation. It also gave effect on the pattern of machine troubles. Farmers were conscious of the influence of land consolidation on machine utilization, however, in plains level of satisfaction was shown to be low.

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A study on the global vibration analysis method of the commercial vessels (선박의 전선해석을 위한 모델링 기법에 관한 연구)

  • Cho, Hyun-Dong;Choi, Su-Hyun;Joo, Kyung-Lim
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1153-1159
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    • 2007
  • The vibration analysis is necessary at the design stage to improve crew's life on board and to prevent the vibration troubles of the hull structures and main machineries prior to the construction. Especially, if high vibration problems occur on the global structures like the hull girder and the deckhouse after construction, it takes lots of time, labor and cost to cure them and thus accurate analysis of global vibration should be performed from the design stage. In this study, some factors for the global vibration analysis have been investigated and the way to be applied to the analysis has been suggested.

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A Study on the Application of Fuzzy Neural Network for Troubleshooting of Injection Molding Problems (사출성형 문제해결을 위한 퍼지 신경망 적용에 관한 연구)

  • 강성남;허용정;조현찬
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.83-88
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    • 2002
  • In order to predict the moldability of a injection molded part, a simulation of filling is needed. Short shot is one of the most frequent troubles encountered during injection molding process. The adjustment of process conditions is the most economic way to troubleshoot the problematic short shot in cost and time since the mold doesn't need to be modified at all. But it is difficult to adjust the process conditions appropriately in no times since it requires an empirical knowledge of injection molding. In this paper, the intelligent CAE system synergistically combines fuzzy-neural network (FNN) for heuristic knowledge with CAE programs for analytical knowledge. To evaluate the intelligent algorithms, a cellular phone flip has been chosen as a finite element model and filling analyses have been performed with a commercial CAE software. As the results, the intelligent CAE system drastically reduces the troubleshooting time of short shot in comparison with the experts' conventional methodology which is similar to the golden section search algorithm.

The Strategy for Intelligent Integrated Instrumentation and Control System Development

  • Kwon, Kee-Choon;Ham, Chang-Shik
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.153-158
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    • 1995
  • All of the nuclear power plants in Korea we operating with analog instrumentation and control (I&C) equipment which are increasingly faced with frequent troubles, obsolescence and high maintenance expenses. Electrical and computer technology has improved rapidly in recent years and has been applied to other industries. So it is strongly recommended we adopt modern digital and computer technology to improve plant safety and availability. The advanced I&C system, namely, Integrated Intelligent Instrumentation and Control System (I$^3$CS) will be developed for beyond the next generation nuclear power plant. I$^3$CS consists of three major parts, the advanced compact workstation, distributed digital control and protection system including Automatic Start-up/shutdown Intelligent Control System (ASICS) and the computer-based alarm processing and operator support system, namely, Diagnosis, Response, and operator Aid Management System (DREAMS).

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Anaysis of Equipment Qualification Tests for IMCS(Integrated Monitoring & Control System) in Thermal Power Plants (화력발전소 통합감시제어시스템의 기기검증시험 사례 분석)

  • Shin, Man-Su;Lee, Joo-Hyun;Park, Du-Yong;Byun, Seung-Hyun;Choi, In-Kyu;Lee, Se-Gyeong
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1820-1821
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    • 2011
  • The equipment qualification test was accomplished before application to power generating stations because troubles in applying to real system could be prevented trough the test. That is, if a system was judged to be suitable in the equipment qualification test, the system was expected to be operated stable to the designed life.

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