• Title/Summary/Keyword: tool quality

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A Study on Evaluation of an Automatic Tool Compensation System in CNC Machine Tool (CNC 공작기계에서의 자동공구 보정시스템의 평가에 관한 연구)

  • 정상화;신현성;김현욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.371-375
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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A Study on the Detection of the Drilled Hole State In Drilling (드릴 가공된 구멍의 상태 검출에 관한 연구)

  • 신형곤;김태영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.8-16
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    • 2003
  • Monitoring of the drill wear :md hole quality change is conducted during the drilling process. Cutting force measured by tool dynamometer is a evident feature estimating abnormal state of drilling. One major difficulty in using tool dynamometer is that the work-piece must be mounted on the dynamometer, and thus the machining process is disturbed and discontinuous. Acoustic transducer do not disturb the normal machining process and provide a relatively easy way to monitor a machining process for industrial application. for this advantage, AE signal is used to estimate the abnormal fate. In this study vision system is used to detect flank wear tendency and hole quality, there are many formal factors in hole quality decision circularity, cylindricity, straightness, and so of but these are difficult to measure in on-line monitoring. The movement of hole center and increasement of hole diameter is presented to determine hole quality. As the results of this experiment AE RMS signal and measurements by vision system are shorn the similar tendency as abnormal state of drilling.

The Improvement of Surface Roughness of Marine Propeller by Continuous Control of Cutter Posture in 5-Axis Machining (공구자세의 연속제어를 통한 선박용 프로펠러의 5축 가공 표면조도의 개선)

  • Son, Hwang-Jin;Lim, Eun-Seong;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.27-33
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    • 2012
  • A marine propeller is designed for preventing cavitation priority. Cavitation is a phenomenon which is defined as the vibration or noise by dropping the pressure on the high-speed rotation of the propeller. There has to be a enough thrust on the low-speed rotation for preventing cavitation. Thus, it has to be considered in the increasing of the number of blade and the angle of wing to design the propeller. In addition, flow resistance will be increasing by narrowing the width between blades. So high quality surface roughness of the hub to minimize flow resistance is required. Interference problems with tool and neighboring surfaces often take place from this kind of characteristics of the propeller. During 5-Axis machining of these propellers, the excessive local interference avoidance, necessary to avoid interference, leads to inconsistency of cutter posture, low quality of machined surface. Therefore, in order to increase the surface quality, it is necessary to minimize the cutter posture changes and create a continuous tool path while avoiding interference. This study, by using a MC-space algorithm for interference avoidance and a MB-spline algorithm for continuous control, is intended to create a 5-Axis machining tool path with excellent surface quality. Also, an effectiveness is confirmed through a verification manufacturing.

Development of an Emissions Processing System for Climate Scenario Inventories to Support Global and Asian Air Quality Modeling Studies

  • Choi, Ki-Chul;Lee, Jae-Bum;Woo, Jung-Hun;Hong, Sung-Chul;Park, Rokjin J.;Kim, Minjoong J.;Song, Chang-Keun;Chang, Lim-Seok
    • Asian Journal of Atmospheric Environment
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    • v.11 no.4
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    • pp.330-343
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    • 2017
  • Climate change is an important issue, with many researches examining not only future climatic conditions, but also the interaction of climate and air quality. In this study, a new version of the emissions processing software tool - Python-based PRocessing Operator for Climate and Emission Scenarios (PROCES) - was developed to support climate and atmospheric chemistry modeling studies. PROCES was designed to cover global and regional scale modeling domains, which correspond to GEOS-Chem and CMAQ/CAMx models, respectively. This tool comprises of one main system and two units of external software. One of the external software units for this processing system was developed using the GIS commercial program, which was used to create spatial allocation profiles as an auxiliary database. The SMOKE-Asia emissions modeling system was linked to the main system as an external software, to create model-ready emissions for regional scale air quality modeling. The main system was coded in Python version 2.7, which includes several functions allowing general emissions processing steps, such as emissions interpolation, spatial allocation and chemical speciation, to create model-ready emissions and auxiliary inputs of SMOKE-Asia, as well as user-friendly functions related to emissions analysis, such as verification and visualization. Due to its flexible software architecture, PROCES can be applied to any pregridded emission data, as well as regional inventories. The application results of our new tool for global and regional (East Asia) scale modeling domain under RCP scenario for the years 1995-2006, 2015-2025, and 2040-2055 was quantitatively in good agreement with the reference data of RCPs.

Development of Medical Image Quality Assessment Tool Based on Chest X-ray (흉부 X-ray 기반 의료영상 품질평가 보조 도구 개발)

  • Gi-Hyeon Nam;Dong-Yeon Yoo;Yang-Gon Kim;Joo-Sung Sun;Jung-Won Lee
    • KIPS Transactions on Software and Data Engineering
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    • v.12 no.6
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    • pp.243-250
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    • 2023
  • Chest X-ray is radiological examination for xeamining the lungs and haert, and is particularly widely used for diagnosing lung disease. Since the quality of these chest X-rays can affect the doctor's diagnosis, the process of evaluating the quality must necessarily go through. This process can involve the subjectivity of radiologists and is manual, so it takes a lot of time and csot. Therefore, in this paper, based on the chest X-ray quality assessment guidelines used in clinical settings, we propose a tool that automates the five quality assessments of artificial shadow, coverage, patient posture, inspiratory level, and permeability. The proposed tool reduces the time and cost required for quality judgment, and can be further utilized in the pre-processing process of selecting high-quality learning data for the development of a learning model for diagnosing chest lesions.

Tool Wear and Cutting Characteristics in the Machining of Die Material using Ceramic Toll (세라믹 공구를 이용한 금형강 가공시 공구마멸과 절삭특성)

  • 손창수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.114-118
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    • 1996
  • Evaluation of cutting condition is one of the most important aspect to improve productivity and quality. In this study, the wear and cutting characteristics(cutting force, acoustic emission signal and surface roughness) of ceramic cutting tool for hardened die material(SKD11) were investigated by experiment. Flank wear on relief face of tool was occurred more dominant than crater wear on rake face. Experiments were performed under the various cutting condition.

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The Quality Management Strategy Using Brain Science for Productivity Improvement (생산성 향상을 위한 두뇌과학적 품질경영 전략)

  • 윤상원
    • Journal of the Korean Professional Engineers Association
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    • v.32 no.6
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    • pp.44-47
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    • 1999
  • This study deals with the quality strategy using brain science as the tool of productivity improvement. Especially, it is critically analyzed that the application of the brain theory to the new deployment methodology of quality management corresponds to the industrial improvement properly in points of performing quality and productivity, and contributing the growth of our society etc.

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A Case Study on Reliability Analysis of Machining Center (머시닝센터의 신뢰성 분석 사례)

  • 이현용;박종권;송준엽
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.418-421
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    • 2001
  • For insuring and guaranteeing the quality and efficiency of machine tool from design phase, we studied the reliability analysis and design review method. We researched the feasibility study machining center with the proposed procedure and described the analysis outputs. From this study will contribute to guide and introduce the reliability design in developing and producing phase of high quality product.

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Effect of Tool Approaching Path on He Shape of Cylindrically Milled Parts (공구 접근 경로가 원통형상의 밀링가공물에 미치는 영향)

  • Kim, Kang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.45-51
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    • 2003
  • Milling process has beer used in aircraft, auto-component and mold industries widely. They need more accurate and precise parts to improve the performance and quality of their products. So, the geometrical form accuracy of the workpiece surface generated by this process is getting more and more important. Generally, the form accuracy is affected by machine conditions, cutting conditions, tool geometry, tool deflection by cutting force and tool path md so on. Even though they are controlled as perfect conditions, it is easily found that there is a line along the axis of a cylindrically milled part. It is presumed that the tool approaching causes this error on milled surface. Thus, the study for investigating the effect of the tool approaching path on the cylindrical surface geometry of the end-milled part is carried out.