• 제목/요약/키워드: tolerances

검색결과 452건 처리시간 0.026초

Statistical Tolerance Allocation을 이용한 제조비용과 품질손실비용의 최소화 (The Minimization of Tolerance Cost and Quality Loss Cost by the Statistical Tolerance Allocation Method)

  • 김선호;권용성;이병기;강경식
    • 대한산업공학회지
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    • 제24권2호
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    • pp.175-183
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    • 1998
  • When a product is designed, tolerances must be given to the product so that required functions are guaranteed and production costs are minimized. In this research, a model is suggested which allocates tolerances to components optimally according to the STA(Statistical Tolerance Allocation) method. Taking into account the concept that dimensional errors have characteristics of statistical distributions, this model presents the discrete pseudo-boolean approach for the tolerance optimization by minimizing the tolerance cost and the quality loss cost. In this approach, two methods are proposed for the reduction of the problem scale; 1) a method for converting the minimization model for casts into the maximization model for cost savings, and 2) procedures to reduce the number of constraints and variables.

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RELIABILITY-BASED DESIGN OPTIMIZATION OF AUTOMOTIVE SUSPENSION SYSTEMS

  • Chun, H.H.;Kwon, S.J.;Tak, T.
    • International Journal of Automotive Technology
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    • 제8권6호
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    • pp.713-722
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    • 2007
  • Design variables for suspension systems cannot always be realized in the actual suspension systems due to tolerances in manufacturing and assembly processes. In order to deal with these tolerances, design variables associated with kinematic configuration and compliance characteristics of suspensions are treated as random variables. The reliability of a design target with respect to a design variable is defined as the probability that the design target is in the acceptable design range for all possible values of the design variable. To compute reliability, the limit state, which is the boundary between the acceptable and unacceptable design, is expressed mathematically by a limit state function with value greater than 0 for acceptable design, and less than 0 for unacceptable design. Through reliability analysis, the acceptable range of design variables that satisfy a reliability target is specified. Furthermore, through sensitivity analysis, a general procedure for optimization of the design target with respect to the design variables has been established.

퍼지집합에 의한 FT 분석 및 신뢰성분석 (Fault Tree Analysis and Reliability Analysis by Fuzzy Set Approach)

  • 김길동;조암
    • 한국안전학회지
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    • 제12권3호
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    • pp.155-160
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    • 1997
  • The conventional fault tree and reliability analysis gives in many cases insufficient information concerning the relative frequencies of hazard events. This stems from that the basic events are not stationary and ergodic, and therefore the tolerances of the induced and top events cannot be calculated reliably based on the classical probability theory. To overcome this difficulty, the paper considers the relative frequencies of the basic events as fuzzy numbers and uses instead of probability, possible considerations for evaluating the mean values and tolerances of the top events. The possibility distribution of the basic events can be approximated based on heuristic considerations. This paper shows the use of these operators for constructing fault trees. The use of the method for numerical calculation is demonstrated on a field safety problem.

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An algorithm for ultrasonic 3-dimensional reconstruction and volume estimation

  • Chin, Young-Min;Park, Sang-On;Woo, Kwang-Bang
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1987년도 한국자동제어학술회의논문집(한일합동학술편); 한국과학기술대학, 충남; 16-17 Oct. 1987
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    • pp.791-796
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    • 1987
  • In this paper, an efficient algorithm to estimate the volume and surface area from ultrasonic imaging and a reconstruction algorithm to generate three-dimensional graphics are presented. The computing efficiency is Improved by using the graph theory and the algorithm to determine proper contour points is performed by applying several tolerances. The search for contour points is limited by the change in curvature in order to provide an efficient search of the minimum cost path. These algorithms are applied to a selected mathematical model of ellipsoid. The results show that the measured value of the volume and surface area for the tolerances of 1.0005, 1.001 and 1.002 approximate to the measured values for the tolerance of 1.000 resulting in small errors. The reconstructed 3-dimensional Images are sparse and consist of larger triangular tiles between two cross sections as tolerance is increased.

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치수공차표의 자동생성 알고리즘 (an Algorithm for Automatic Generation of a Dimension and Tolerance Chart)

  • 정종인;김광수;최후곤
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.353-357
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    • 2000
  • A dimensioning system in a manufacturing process is often complex, especially when a lot of operations are involved in the process. Determination of operational dimensions and tolerances becomes even more complicated if there exist inconsistencies between operational and design relationships among operational dimensions in machining. This chart furnishes a record of the relationships in an easy-to-grasp form, proves that sufficient stock for a cut is available even under adverse conditions, and also proves that separate operations, when taken together, will harmonize as desired. In this paper, various existing roles of the chart have been extended to an operational routing sheet by generating it automatically, providing machining conditions, and verifying operational tolerances.

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공학공차설계와 6시그마 공차설계를 통합한 공차설계 적용 사례 - 광학 디스크 드라이브 스핀들 모터 - (Case of Integrated tolerance design process by Engineering tolerance design and 6 Sigma Tolerance Design - Spindle Motor For Optical Disc Drive -)

  • 김용태;이상복
    • 품질경영학회지
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    • 제42권4호
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    • pp.563-578
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    • 2014
  • Purpose: The purpose of this paper is integrated tolerance design process by advantages of engineering design and 6 sigma statistical tolerances design. Methods: Integrated tolerance design process can determine the goals by using engineer's experience and clarify tolerance by 6 Sigma statistical methods. Integrated design process can be applied by using non-linear simulations. Results: We applied integrated design process to the optical disc drive spindle motor and get good result. Conclusion: If this method is applied test method in the early stages of development, then Design can be reduced development time and cost.

시공오차가 있는 선기초기둥에 공장제작보의 설치가 용이한 탑다운공사용 접합기술개발 (Development of Top-Down Connection System to Solve the Problem of Construction Tolerances in Installing Prefabricated Beams to Pre-founded Columns)

  • 김승원;정희원;박대영;김동건;박주현
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2011년도 춘계 학술논문 발표대회 2부
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    • pp.25-30
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    • 2011
  • Almost prefounded columns for top-down construction certainly have construction tolerances in plan and plumbness. Therefore, it is very difficult to connect prefabricated beams to prefounded columns at each floor level after excavation by usual top-down connection method and this usual connection method leads to long construction time, increasing cost and decreasing quality. This paper presents a new method for connecting prefabricated beam to prefounded column with GROUT-JACKET CONNECTION SYSTEM consisting of sleeve, bearing-shear bands and grout. Details and illustrations of the connections and applications by GROUT-JACKET CONNECTION SYSTEM for the top-down construction are also included in this paper.

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SIMULTANEOUS OPTIMIZATION OF TOLERANCE SYNTHESIS IN ASSEMBLY AND COMPONENT DIMENSIONS

  • Kim Young Jin;Cho Byung Rae
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.529-536
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    • 2003
  • The majority of previous studios on tolerance synthesis have viewed the issue as a design methodology to determine optimal component tolerances on behalf of a manufacturer. while meeting given assembly tolerance requirements Although a considerable amount of research has been done on this issue. a couple of important questions still remain unanswered First. how ran a design engineer quantitatively incorporate a customer's perception on a product quality into a tolerance synthesis scheme at the early design stage Second. how ran component tolerances and assembly tolerance be optimized in a simultaneous way? To answer these questions. this article presents the customer-driven concurrent tolerance synthesis which is facilitated by the notion of truncated distribution and the use of mathematical programming techniques. while adopting the major principles of Tagurhl philosophy. The work presented in the article is an effort to gain insight, which can be useful in practice when setting up guidelines for an overall tolerance synthesis.

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NFR 시스템 헤드의 광 부품 조립 정밀도 분석 (Analysis of Assembling Tolerance of Optical Components in NFR System)

  • 오형렬;권대갑;이준희;윤형길;김진용;김수경;김영식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.718-721
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    • 2001
  • For higher recording density in optical data storage, near field optics is being actively researched as one of the promising alternatives. But the tight assembling tolerance in NFR is one of big barriers to overcome for the realization of it. In this paper, the tolerances in assembling optic components of NFR system are analyzed. Some of key tolerances can be loosened by the optimization of objective lens design. But one of them become too tight by the optimization and should be controlled by other means. One of possible methods to control the tolerance is discussed.

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원전 안전등급 저전압계전기 설정시 오차함수 검토 (Review on tolerance factors for 1E UVR setting at NPPs)

  • 문수철;김건중
    • 전기학회논문지
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    • 제61권3호
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    • pp.367-372
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    • 2012
  • In nuclear plants, UVR (under voltage relay, 27r) of 1E bus, which protected and supplied power to essential loads, to safety trip of reactor and supplied to starting signal of EDG (emergency diesel generators) automatically. therefore UVR tolerances setting and calculation method has been important to nuclear facility. If calculation and tolerances values differ or ignore, may induced power loss and economical loss by protective failure. This paper show results for calculation methods, and whether dependant or independent methods for factors. included whether PT (potential transformer/voltage transformer) tolerance or not adapted, and based on UVR setting method within a difference minimum and maximum of rated voltage to safety operation in nuclear plants.