• 제목/요약/키워드: tire, wear

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고성능 에너지 절약형 타이어 트레드 고무의 합성 제조 기술 (Advanced Synthetic Technology for High Performance Energy Tire Tread Rubber)

  • 이범재;임기원;지상철;정권영;김태중
    • Elastomers and Composites
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    • 제44권3호
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    • pp.232-243
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    • 2009
  • 근래 고성능 친환경 타이어의 개발요구에 의하여 경제성(낮은 회전 저항)과 안전성(wet traction) 및 내마모성면에서 균형있는 특성을 가지는 타이어 트레드 고무의 합성 제조 기술이 중요하게 대두된다. 이를 위하여 다양한 기능성 용액중합 SBR의 개발과 함께 고무/충전제 간의 상호작용 증진 기술이 학술적으로나 산업적으로 활용되고 있다. 본 고에서는 기존의 카본블랙 고무와 함께 최근 green tire로서 각광 받는 실리카 충전 고무에서 충전제와 상호반응이 가능한 화학적 변성 SBR과 커플링제를 이용한 고성능 타이어 트레드 고무의 합성 제조 기술에 대하여 최근 연구 방향과 함께 작용 메카니즘에 대하여 고찰하였다.

화물차 적재 방식에 따른 축 하중을 고려한 타이어 먼지 중 PM10 발생량 평가기법 연구 (Study on the assessment methodology for the PM10 generated from tire-dust considering the axle load of the truck according to the loading method)

  • 이은정;이희관
    • 도시과학
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    • 제11권2호
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    • pp.45-54
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    • 2022
  • Recently, regulations on automobile exhaust gas emission are being strengthened. Accordingly, automobile exhaust gas emissions are expected to decrease and continue to decrease. On the other hand, many countries do not yet consider the emission of non-exhaust air pollutants from automobiles as important. Automobile non-exhaust substances are classified into three categories: tire dust emissions, brake wear emissions, and road scattering dust. In particular, in the case of tire dust, research results exist that pollutant emissions increase as the weight of a vehicle increases. Since the weight of trucks varies according to the load and the load along the axles is also different, it can be expected that the emission of PM10 from the tire dust will be different depending on the loading method. Therefore, this study was conducted on the amount of PM10 generated in tire dust considering the axle load of the truck according to the loading method. However, it was confirmed that the total amount of PM10 was less than that all loads are loaded in the front or rear when the load was evenly distributed in the front and rear of the cargo compartment. In particular, if the load is distributed evenly in the front and back of the cargo compartment and the load in the front part is divided into 2 to 6 and loaded, as the number of divided loading increases the amount of PM10 generated decreases. And when the load is divided into 6 pieces, the total amount of PM10 generated is 0.3952g, the minimum value. If the load is divided into 6 or more and loaded evenly, the total PM10 generated continuously increases and converges to about 0.3964g.

타이어 마모도 및 이상마모 확인 시스템 설계 (design vehicle tire wear and Abnormal wear check system)

  • 백성현;장종욱
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2014년도 추계학술대회
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    • pp.507-510
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    • 2014
  • 타이어의 마모는 여러 가지가 있을 수 있지만 일반적으로는 일반 마모와 이상마모로 두가지로 나뉠 것이다. 일반적인 마모는 자동차 주행 중의 마모로 적당한 주행거리에 교체 하면된다 하지만 이상마모는 일반적인 마모와 달리 각 타이어가 따로 마모가 되거나 타이어 일부분이 마모가 되는 것이다. 그래서 본 논문에서는 이상마모와 타이어의 마모도를 체크 하고자 복수개의 레이저 센서를 이용하여 각 타이어마다 이상마모와 타이어의 마모도를 체크 하는 시스템을 개발하여 주관적인 판단을 극복하고 객관적이고 정확한 판단을 내릴 것이다.

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습윤 접지력 향상을 위한 안전화 겉창 개발 연구 (The Development of Outsole for Wet Traction Enhancement)

  • 김정수
    • 한국안전학회지
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    • 제28권3호
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    • pp.33-38
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    • 2013
  • Many occupational workers or professionals have to walk on the various floors for a long period of time. The objective of this study was to develop the safety shoes with increased traction through the material selection. In order to fulfill our objective, first, two kinds of filler were selected to compare the wear mechanism at outsole surface. The developed rubber materials were tested with two kinds of portable slip meters. The sample safety shoes with developed rubber materials were also tested with subject in the laboratory. During walking, the safety shoes were naturally abraded with counter surface. The coefficient of friction(COF) was gradually decreased with number of steps to 30,000, while the COF was abruptly increased from 30,000 to 40,000. The experimental results showed that COF tested with silica rubber was at least 10% higher than that with carbon black rubber in wet or detergent condition. It has been well recognized that filler properties play a important role in wet traction in the tire industry. However it has been unclear that filler properties would be decisive factor in safety shoes. Our study shows that silica exhibits a higher slip resistance than carbon black without reference to wear states in wet or detergent condition. So, this results will provide guides for outsole compounders to develop new products and improve product performance.

지방산으로 개질된 글리세라이드가 실리카 충진 배합고무의 가황과 기계적 물성에 미치는 영향 (The Effect of Glyceride Modified by Fatty Acid on Mechanical Properties of Silica filled Rubber Compounds)

  • 김동욱;김창환;정호균;강용구
    • Elastomers and Composites
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    • 제48권2호
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    • pp.114-124
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    • 2013
  • 글리세라이드의 지방산 사슬길이 및 구조적 차이에 따른 영향을 평가하기 위하여 팜오일에서 추출된 글리세롤과 palmitic acid, stearic acid등 사슬길이가 $C_{12}{\sim}C_{18}$인 지방산을 이용하여, mono, di, tri등 다양한 글리세라이드 구조를 가진 신규 분산제를 합성하였고, 이를 실리카 충진배합물에 적용하여 기존의 금속염 분산제와 비교평가 하였다. 실험결과, 글리세라이드 분산제는 기존의 금속염 지방산 분산제 대비 혼합고무 내 윤활효과가 낮아서 혼합고무의 점도는 높으나, 실리카 분산이 크게 향상됨을 확인하였다. 이는 기계적 물성과 마모성능, Payne effect로 확인되었다. 또한 글리세라이드의 지방산 사슬길이가 길수록, 글리세롤에 중합된 지방산 수가 적을수록(tri- < di-< mono-glyceride)혼합고무 내 실리카 분산특성은 향상되었다.

고강도 알루미늄 합금의 Fretting Fatigue에 관한 연구 (A Study on Fretting Fatigue of High Strength Aluminum Alloys)

  • 이학선;김상태;최성종;양현태;김재경;이동석
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.168-173
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    • 2004
  • Fretting is a kind of surface degradation mechanism observed in mechanical components and structures. The fretting damage decrease in 50-70% of the plain fatigue strength. This may be observed in aircraft, automobile and nuclear power plant used in special environment and various loading conditions. In the present study, the characteristics of the fretting fatigue are investigated using the two aluminum alloy(Al2024-T3511 and Al7050-T7451). Through the experiment, it is found that the fretting fatigue strength of the Al7050-T7451 alloy decreased about 50% from the plain fatigue strength, while the fretting fatigue strength of the Al2024-T3511 alloy decreased about 45%. The tire track was widely observed in fracture surface area of oblique crack which was induced by contact pressure. These results can be the basic data to the structural integrity evaluation of aluminum alloy subjected to fretting damage.

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Preparation of Rubber Particulates for Micro Dust Study using Cryogenic Crushing

  • Chae, Eunji;Son, Chae Eun;Choi, Sung-Seen
    • Elastomers and Composites
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    • 제54권4호
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    • pp.330-334
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    • 2019
  • Cryogenic crushing techniques have been employed for recycling waste rubber articles and for extracting residual organic additives present in rubber samples. Rubber particulate derived from tire tread abrasion is one of the key components of road dust. Therefore, in this work, we prepared rubber particulates using a cryogenic crusher and characterized their shapes as well as size distributions according to the type of rubber. The rubber particulates exhibited uneven surfaces with the presence of some small pieces. The order of the particle size distribution was observed to be: NR > BR > SBR. Subsequently, carbon black was added; this led to a decrease in the particle size and the shape becoming rougher. The crushed particulates of the carbon black-filled samples comprised agglomerated shapes of small pieces, which were similar in shape to that of wear debris in tire tread. It was discovered that crosslink density was one of the principal factors that led to the formation of small crushed particulates. The small particulates obtained by cryogenic crushing can be utilized as model rubber particulates for researching micro dust.

Influence of Nano-Cellulose Dispersant on the Vulcanization Characteristics, Viscoelastic Properties, and Mechanical Properties of Silica-SBR Compounds

  • Kim, Jung Soo;Kim, Dong Hyun
    • Elastomers and Composites
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    • 제55권3호
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    • pp.215-221
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    • 2020
  • Silica/SBR (styrene-butadiene rubber) compounds are the primary constituents of tire treads. Furthermore, the excellent dynamic viscoelastic properties of silica lead to good fuel efficiencies. However, the silanol group on the surface of silica does not mix well with non-polar rubber because of its polarity. This incompatibility causes aggregation due to the occurrence of hydrogen bonding between the hydroxyl groups, thereby reducing the dispersibility of silica. Recently, the wet master batch (WMB) process has been applied to overcome these disadvantages, and research on silica dispersants that can be used in the WMB process has been increasing. In this study, we prepared silica/SBR compounds by using three types of eco-friendly cellulose-based dispersants in the WMB process, namely: cellulose-, sodium carboxymethyl cellulose, and nanocellulose-based dispersants. Subsequently, we compared the vulcanization characteristics, viscoelastic properties, and mechanical properties of the compounds. The silica dispersibility in the rubber compounds was improved with the addition of the nano-cellulose dispersant, resulting in the enhancement of the workability, hardness, tensile strength, and wear resistance of the SBR compound.

Vulcanizate Structures of NR Compounds with Silica and Carbon Black Binary Filler Systems at Different Curing Temperatures

  • Kim, Il Jin;Kim, Donghyuk;Ahn, Byungkyu;Lee, Hyung Jae;Kim, Hak Joo;Kim, Wonho
    • Elastomers and Composites
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    • 제56권1호
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    • pp.20-31
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    • 2021
  • There is an increasing demand for the rolling resistance reduction in truck bus radial (TBR) tires in the tire industry. In TBR tires, natural rubber is used as a base polymer to prevent wear and satisfy required physical properties (cut and chip). A binary filler system (silica and carbon black) is used to balance the durability of the tire and rolling resistance performance. In this study, natural rubber (NR) compounds applied with a binary filler system were manufactured at different cure temperatures for vulcanizate structure analysis. The vulcanizate structures were categorized into carbon black bound rubber, silica silane rubber network, and chemical crosslink density by sulfur. Regardless of the cure temperature, the cross-link density per unit content of carbon black had a greater effect on the properties than silica due to affinity with NR. The relationship analysis between the mechanical, viscoelastic properties with vulcanizate structure could be a guideline for manufacturing practical TBR compounds.

강우시 발생하는 고속도로 유출수의 초기우수 특성 및 기준 (Characteristics of First Flush in Highway Storm Runoff)

  • 김이형;강주현
    • 한국물환경학회지
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    • 제20권6호
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    • pp.641-646
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    • 2004
  • Vehicle emissions from highway landuse include different pollutants such as heavy metals, oil and grease and particulates from fuels, brake pad wear and tire wear. Since highways are impervious and have high pollutant mass emissions from vehicular activity, it is considered as stormwater intensive landuses. Therefore this research was performed to understand the magnitude of first flush and to suggest the criteria of first flush for storm runoff management in highways. The fractions of washed-off mass are very high in first 30% of runoff volume, which suggests a definition of first flush. The washed-off mass stabilizes after 30% of the runoff volume and it is apparent that treatment capacity in the early part of a storm is more valuable than treatment capacity in the later part of the storm. Using the criteria of "high" first flush and "medium" first flush, as 50% of the mass in the first 30% of the volume, and 30 to 50% in the first 30% volume, respectively, more than 30% of the storms showed high first flush. A "first flush friendly" best management practice(BMP), meaning a BMP that can treat a high percentage or all of the initial flow, would be advantageous up to 80% of the events.