• Title/Summary/Keyword: time-to-failure

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Age Replacement Policy for A System Considering Failure Characteristics of Components (부품(部品)의 고장특성(故障特性)를 고려한 시스템의 수명교환방침(壽命交換方針))

  • Jeong, Yeong-Bae
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.109-120
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    • 1993
  • Most systems are composed of components which have different failure chracteristics. Since the failure characteristics of components is different, it is rational and reasonable to establish a maintenance model to be considered repair and replacement policies which are proper to failure characteristics of these components. This paper proposes the age replacement time for a system composed of components which have different failure characteristics. In this model, it is assumed that a system is composed of a critical failure component, a major failure component, minor failure component. If any failure occurs to critical component before its age replacement time, the system should be replaced. If any failure does not occur until its age replacement time, preventive replacement should be performed at age replacement time T. Major component is minimal repaired if any failure occurs during operation. Minor component should be replaced as soon as failure is found. This paper determines the optimal replacement time of the system which minimize, total maintenance cost and initial stock Quantity of minor component within this optimal replacement time. Numerical example illustrates these results.

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Dam Failure and Unsteady Flow Analysis through Yeoncheon Dam Case(I) -Analysis of Dam Failure Time and Duration by Failure Scenarios and Unsteady Flow - (연천댐 사례를 통한 댐 파괴 부정류해석 및 하류 영향 검토(I) -댐 파괴 시나리오와 부정류 해석을 통한 지속시간 및 파괴시간 해석-)

  • Jang, Suk-Hwan
    • Journal of Environmental Science International
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    • v.17 no.11
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    • pp.1281-1293
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    • 2008
  • This study aims at the estimation of dam failure time and dam failure scenario analysis of and applied to Yeoncheon Dam which was collapsed August 1st 1999, using HEC-HMS, DAMBRK-FLDWAV simulation model. As the result of the rainfall-runoff simulation, the lancet flood amount of the Yeoncheon Dam site was $10,324\;m^3/sec$ and the total outflow was $1,263.90\;million\;m^3$. For the dam failure time estimation, 13 scenarios were assumed including dam failure duration time and starting time, which reviewed to the runoff results. The simulation time was established with 30 minutes intervals between one o'clock to 4 o'clock in the morning on August 1, 1999 for the setup standard for each case of the dam failure time estimation, considering the arrival time of the flood, when the actually measured water level was sharply raising at Jeongok station area of the Yeoncheon Dam downstream, As results, dam failure arrival time could be estimated at 02:45 a.m., August 1st 1999 and duration time could be also 30 minutes. Those results and procedure could suggest how and when dam failure occurs and analyzes.

Anomaly Detection of Big Time Series Data Using Machine Learning (머신러닝 기법을 활용한 대용량 시계열 데이터 이상 시점탐지 방법론 : 발전기 부품신호 사례 중심)

  • Kwon, Sehyug
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.2
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    • pp.33-38
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    • 2020
  • Anomaly detection of Machine Learning such as PCA anomaly detection and CNN image classification has been focused on cross-sectional data. In this paper, two approaches has been suggested to apply ML techniques for identifying the failure time of big time series data. PCA anomaly detection to identify time rows as normal or abnormal was suggested by converting subjects identification problem to time domain. CNN image classification was suggested to identify the failure time by re-structuring of time series data, which computed the correlation matrix of one minute data and converted to tiff image format. Also, LASSO, one of feature selection methods, was applied to select the most affecting variables which could identify the failure status. For the empirical study, time series data was collected in seconds from a power generator of 214 components for 25 minutes including 20 minutes before the failure time. The failure time was predicted and detected 9 minutes 17 seconds before the failure time by PCA anomaly detection, but was not detected by the combination of LASSO and PCA because the target variable was binary variable which was assigned on the base of the failure time. CNN image classification with the train data of 10 normal status image and 5 failure status images detected just one minute before.

Maximizing Mean Time to the Catastrophic Failure through Burn-In

  • Cha, Ji-Hwan
    • Journal of the Korean Data and Information Science Society
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    • v.14 no.4
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    • pp.997-1005
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    • 2003
  • In this paper, the problem of determining optimal burn-in time is considered under a general failure model. There are two types of failure in the general failure model. One is Type I failure (minor failure) which can be removed by a minimal repair and the other is Type II failure (catastrophic failure) which can be removed only by a complete repair. In this model, when the unit fails at its age t, Type I failure occurs with probability 1 - p(t) and Type II failure occurs with probability p(t), $0{\leq}p(t)\leq1$. Under the model, the properties of optimal burn-in time maximizing mean time to the catastrophic failure during field operation are obtained. The obtained results are also applied to some illustrative examples.

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Real-time Failure Detection of Composite Structures Using Optical Fiber Sensors (광섬유 센서를 이용한 복합재 구조물의 실시간 파손감지)

  • 방형준;강현규;류치영;김대현;강동훈;홍창선;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.128-133
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    • 2000
  • The objective of this research is to develop real-time failure detection techniques for damage assessment of composite materials using optical fiber sensors. Signals from matrix cracking or fiber fracture in composite laminates are treated by signal processing unit in real-time. This paper describes the implementation of time-frequency analysis such as the Short Time Fourier Transform(STFT) to determine the time of occurrence of failure. In order to verify the performance of the optical fiber sensor for stress wave detection, we performed pencil break test with EFPI sensor and compared it with that of PZT. The EFPI sensor was embedded in composite beam to sense the failure signals and a tensile test was performed. The signals of the fiber optic sensor when damage occurred were characterized using STFT and wavelet transform. Failure detection system detected the moment of failure accurately and showed good sensitivity with the infinitesimal failure signal.

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종속 고장을 가지는 원형 Consecutive-k-out-of-n:F 시스템의 경제적 설계

  • 윤원영;김귀래;고용석;류기열
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.11a
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    • pp.387-395
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    • 2000
  • Circular consecutive-k-out-of-n:F system when the failure of component is dependent is studied. We assume that the failure of a component in the system increase the failure rate of the survivor which is working just before the failed component. In this case, a mean time to failure (MTTF), a average failure number of the system, and the expected cost per unit time are obtained. Then the minimum number of consecutive failed components to cause system failure to minimize the expected cost per unit time is determined as searching paths to system failure. And various numerical examples are studied.

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Error Forecasting & Optimal Stopping Rule under Decreasing Failure Rate (감소(減少)하는 고장률(故障率)하에서 오류예측 및 테스트 시간(時間)의 최적화(最適化)에 관한 연구(硏究))

  • Choe, Myeong-Ho;Yun, Deok-Gyun
    • Journal of Korean Society for Quality Management
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    • v.17 no.2
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    • pp.17-26
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    • 1989
  • This paper is concerned with forecasting the existing number of errors in the computer software and optimizing the stopping time of the software test based upon the forecasted number of errors. The most commonly used models have assessed software reliability under the assumption that the software failure late is proportional to the current fault content of the software but invariant to time since software faults are independents of others and equally likely to cause a failure during testing. In practice, it has been observed that in many situations, the failure rate decrease. Hence, this paper proposes a mathematical model to describe testing situations where the failure rate of software limearly decreases proportional to testing time. The least square method is used to estimate parameters of the mathematical model. A cost model to optimize the software testing time is also proposed. In this cost mode two cost factors are considered. The first cost is to test execution cost directly proportional to test time and the second cost is the failure cost incurred after delivery of the software to user. The failure cost is assumed to be proportional to the number of errors remained in the software at the test stopping time. The optimal stopping time is determined to minimize the total cost, which is the sum of test execution cast and the failure cost. A numerical example is solved to illustrate the proposed procedure.

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Modeling of Rate-of-Occurrence-of-Failure According to the Failure Data Type of Water Distribution Cast Iron Pipes and Estimation of Optimal Replacement Time Using the Modified Time Scale (상수도 주철 배수관로의 파손자료 유형에 따른 파손율 모형화와 수정된 시간척도를 이용한 최적교체시기의 산정)

  • Park, Su-Wan;Jun, Hwan-Don;Kim, Jung-Wook
    • Journal of Korea Water Resources Association
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    • v.40 no.1 s.174
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    • pp.39-50
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    • 2007
  • This paper presents applications of the log-linear ROCOF(rate-of-occurrence-of-failure) and the Weibull ROCOF to model the failure rate of individual cast iron pipes in a water distribution system and provides a method of estimating the economically optimal replacement time of the pipes using the 'modified time-scale'. The performance of the two ROCOFs is examined using the maximized log-likelihood estimates of the ROCOFs for the two types of failure data: 'failure-time data' and 'failure-number data'. The optimal replacement time equations for the two models are developed by applying the 'modified time-scale' to ensure the numerical convergence of the estimated values of the model parameters. The methodology is applied to the case study water distribution cast iron pipes and it is found that the log-linear ROCOF has better modeling capability than the Weibull ROCOF when the 'failure-time data' is used. Furthermore, the 'failure-time data' is determined to be more appropriate for both ROCOFs compared to the 'failure-number data' in terms of the ROCOF modeling performances for the water mains under study, implying that recording each failure time results in better modeling of the failure rate than recording failure numbers in some time intervals.

A Comparative Analysis of Failure Rate, Effective Failure Rate and Equivalent Failure Rate of A System Composed of Identical Parallel Units (병렬구조 시스템의 고장률, 유효(有效) 고장률과 대등(對等) 고장률의 비교분석)

  • Cho, Kyung-Hwan
    • Journal of Applied Reliability
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    • v.15 no.4
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    • pp.256-261
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    • 2015
  • The aim of this paper is to present some issues to be discussed in relation to failure rate of a system that has identical parallel units. It is assumed that Time-to-Failure of each unit has the same exponential distribution and all units are repairable with a periodic maintenance of time interval T. Effective failure rate is widely recommended for nonrepairable systems as the reciprocal of MTTF but it should not be applied for repairable systems if delayed maintenance is used. And equivalent failure rate of an imaginary system is taken into consideration, the reliability value of which is the same as that of the redundant system when time interval T is given. With a numerical example, failure rate, effective failure rate, and equivalent failure rate of the redundant system are analyzed comparatively.

Comparison of Proportional Hazards and Accelerated Failure Time Models in the Accelerated Life Tests

  • Jung, H.S.
    • International Journal of Reliability and Applications
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    • v.10 no.2
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    • pp.101-107
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    • 2009
  • In the accelerated tests, the importance of correct failure analysis must be strongly emphasized. Understanding the failure mechanisms is requisite for designing and conducting successful accelerated life test. Under this presumption, a rational method must be identified to relate the results of accelerated tests quantitatively to the reliability or failure rates in use conditions, using a scientific acceleration transform. Most widely used models for relating the results of accelerated tests quantitatively to the reliability or failure rates in use conditions are an accelerated failure time model and a proportional hazards model. The purpose of this research is to compare the usability of the accelerated failure time model and proportional hazards model in the accelerated life tests.

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