• Title/Summary/Keyword: tearing fracture

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Formulation of Tearing Energy for Fatigue Life Evaluation of Rubber Material (고무의 피로수명 평가를 위한 찢김에너지 정식화)

  • Kim, Heon-Young;Kim, Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1132-1138
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    • 2005
  • Fatigue life of metal material can be predicted by the use of fracture theory and experimental database. Although prediction of fatigue life of rubber material uses the same way as metal, there are many reasons to make it almost impossible. One of the reasons is that there is not currently used fracture criteria for rubber material beacuse of non-standardization, various way of composition process of rubber and so on. Tearing energy is one of the fracture criteria which can be applied to a rubber. Even if tearing energy relaxes the restriction of rubber composition, it is also not currently used because of complication to apply in. Research material about failure process of rubber and tearing energy was reviewed to define the process of fatigue failure and the applicability of tearing energy in estimation of fatigue life for rubber. Also, 1file element formulation of tearing energy which can be used in FE analysis was developed.

Study of Fracture Toughness Measurement and Fracture Stability Evaluation by Acoustic Emission Method (음향 방출법에 의한 파괴 인성치 측정 및 파괴 안정성 평가를 위한 연구)

  • 이강용;백충헌
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.96-104
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    • 1989
  • The behaviors of acoustic emission emitted in the tests of the fracture toughness and fracture stability are observed by using the specimens of aluminum 2024-T351 and 7039-T6 alloys. The empirical eqution of J-R curve is derived. It is demonstrated from the comparison of the fracture toughness obtained from J-R curve with that from ASTM standard E813-81 that the latter is larger than the former. The discontinuous point in the log-log graph of J-integral vs. total acoustic emission count is observed in between the two offset lines referred from ASTM standard E813-81, but it's physical meaning is uncretain. An empirical material tearing modulus is derived in terms of the total acoustic emission count and proved to be valid in fracture instability test.

Estimation of Tearing Energy for Fatigue Life Prediction of Rubber Material (고무의 피로 수명 예측을 위한 찢김에너지 수식화)

  • Kim, Ho;Kim, Heon-young
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.172-177
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    • 2004
  • Fatigue life prediction is based on fracture mechanics and database which is established from experimental method. Rubber material also uses the same way for fatigue life prediction. But the absence of standardization of rubber material, various way of composition by each rubber company and uncertainty of fracture criterion makes the design of fatigue life by experimental method almost impossible. Tearing energy which has its origin in energy release rate is evaluated as fracture criterion of rubber material and the applicability of fatigue life prediction method are considered. The system of measuring tearing energy using the principal of virtual crack extension method and fatigue life prediction by the minimum number of experiments are proposed.

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FATIGUE LIFE PREDICTION OF RUBBER MATERIALS USING TEARING ENERGY

  • Kim, H.;Kim, H.Y.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.741-747
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    • 2006
  • It has been almost impossible to predict the fatigue life in the field of rubber materials by numerical methods. One of the reasons is that there are no obvious fracture criteria and excessively various ways of mixing processes. Tearing energy is considered as a fracture criterion which can be applied to rubber compounds regardless of different types of fillers, relative to other fracture factors. Fatigue life of rubber materials can be approximately predicted based on the assumption that the latent defect caused by contaminants or voids in the matrix, imperfectly dispersed compounding ingredients, mold lubricants and surface flaws always exists. Numerical expression for the prediction of fatigue life was derived from the rate of rough cut growth region and the formulated tearing energy equation. Endurance test data for dumbbell specimens were compared with the predicted fatigue life for verification. Also, fatigue life of industrial rubber components was predicted.

Traring instability of crack based on J-integral (J-적분을 이용한 균열 찢어짐 불안정성에 관한 연구)

  • Lee, Hong-Seo;Kim, Hui-Song
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.3
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    • pp.78-89
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    • 1989
  • Applicability of tearing modulus based on J-integral proposed by Paris et al is investigated using compact tension specimens of strutural alloy steel (SCM4). Both general fracture test and instability fracture test are performed. The applied tearing modulus, ( $T_{j}$)app estimated from the real load vs. crack growth curve measured from experiments are compared with that estimated from the limit load vs. crack growth curve. The results are : (1) the $T_{j}$parameter could be applied to predict crack growth instability : (2) The use of ( $T_{j}$)app estimated from the load vs. crack growth curve, proposed in this study could be well predicted crack growth instability instead of that estimated form the limit load vs. crack growth curve.e.

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A complete integrity assessment of welded connections under high and low cycle fatigue followed by fracture failure

  • Feng, Liuyang;Liu, Tianyao;Qian, Xudong;Chen, Cheng
    • Steel and Composite Structures
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    • v.43 no.4
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    • pp.465-481
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    • 2022
  • This paper presents a comprehensive integrity assessment of welded structural components, including uniform high- and low-cycle fatigue assessment of welded plate joints and fatigue-induced fracture assessment of welded plate joints. This study reports a series of fatigue and fracture tests of welded plate joints under three-point bending. To unify the assessment protocol for high- and low-cycle fatigue of welded plate joints, this study develops a numerical damage assessment framework for both high- and low-cycle fatigue. The calibrated damage material parameters are validated through the smooth coupon specimens. The proposed damage-based fatigue assessment approach describes, with reasonable accuracy, the total fatigue life of welded plate joints under high- and low-cycle fatigue actions. Subsequently, the study performs a tearing assessment on the ductile crack extension of the fatigue-induced crack. The tearing assessment diagram derives from the load-deformation curve of a single-edge notched bend, SE(B) specimen and successfully predicts the load-crack extension relation for the reported welded plate joints during the stable tearing process.

A study on the Relations Between Fracture Strain and Fracture Resistance Curve of nuclear Pressure Vessel Steel (압력용기강의 파괴저항곡선의 파괴변형률에 관한 연구)

  • 임만배
    • Journal of Ocean Engineering and Technology
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    • v.14 no.1
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    • pp.44-51
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    • 2000
  • Safety and integrity are required for reactor pressure vessels because they are operated in high temperature. There are single specimen method multiple specimen method and load ratio analysis method which used as evaluation of safety and integrity for reactor pressure vessels. In this study the fracture resistance curve(J-R curve) elastic-plastic fracture toughness($J_{IC}$) and material tearing modulus ($T_{mat}$) of SA 508 class 3 alloy steel used as reactor pressure vessel steel are measured and evaluated at room temperature 20$0^{\circ}C$ and 30$0^{\circ}C$ according to unloading compliance method and load ration analysis method. And then the comparison with experimental $J_{IC}$ and theoretical$J_{IC}$ by local fracture strain is managed.

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Evaluation of Fracture Behavior of SA-516 Steel Welds Using Acoustic Emission Analysis

  • Na, Eui-Gyun;Ono, Kanji;Lee, Dong-Whan
    • Journal of Mechanical Science and Technology
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    • v.20 no.2
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    • pp.197-204
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    • 2006
  • The purpose of this study is to evaluate the AE characteristics for the basemetal, PWHT (post-weld heat treatment) and weldment specimens of SA-516 steel during fracture testing. Four-point bending and AE tests were conducted simultaneously. AE signals were emitted in the process of plastic deformation. AE signal strength and amplitude of the weldment was the strongest, followed by PWHT specimen and basemetal. More AE signals were emitted from the weldment samples because of the oxides, and discontinuous mechanical properties. AE signal strength and amplitude for the basemetal or PWHT specimen decreased remarkably compared to the weldment because of lower strength. Pre-cracked specimens emitted even lower event counts than the corresponding blunt notched specimens. Dimple fracture from void coalescence mechanism is associated with low-level AE signal strength for the basemetal or PWHT. Tearing mode and dimple formation were shown on the fracture surfaces of the weldment, but only a small fraction produced detectable AE.

Evaluation of Fracture Characteristics on Rubber Specimens (고무시편의 파괴특성 평가)

  • Kim, Jung-Yup;Kim, Wan-Doo;Han, Seung-Woo;Kim, Chun-Hyu
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.395-401
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    • 2000
  • Rubber is used extensively in many industries because of its large reversible elastic deformation, excellent damping and energy absorption characteristics, and wide availability. Therefore it becomes very important to evaluate fracture characteristics of rubber. Tearing energy and J-integral have been used as fracture parameters of rubber. The J-integral values for pure shear and single edge specimen are calculated by finite element analysis and compare with theoretical values. Finite element analysis is performed by ABAQUS.

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Numerical Ductile Tearing Simulation of Circumferential Cracked Pipe Tests under Dynamic Loading Conditions

  • Nam, Hyun-Suk;Kim, Ji-Soo;Ryu, Ho-Wan;Kim, Yun-Jae;Kim, Jin-Weon
    • Nuclear Engineering and Technology
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    • v.48 no.5
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    • pp.1252-1263
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    • 2016
  • This paper presents a numerical method to simulate ductile tearing in cracked components under high strain rates using finite element damage analysis. The strain rate dependence on tensile properties and multiaxial fracture strain is characterized by the model developed by Johnson and Cook. The damage model is then defined based on the ductility exhaustion concept using the strain rate dependent multiaxial fracture strain concept. The proposed model is applied to simulate previously published three cracked pipe bending test results under two different test speed conditions. Simulated results show overall good agreement with experimental results.