• Title/Summary/Keyword: spring steel

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Damage Analysis of Leaf Spring for Transport Utility Vehicles (운송 차량용 판 스프링의 파손 해석)

  • Kim, Tae-Song;Kang, Seok-Hee;Kwon, Yung-Kug;Yun, Seo-Hyun;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1047-1053
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    • 2022
  • The leaf spring for a truck absorbs shocks or vibrations from the road surface while driving with the elastic force of the material and prevents the shock from being transmitted to the vehicle body. It is subjected to cyclic stress, and fatigue fracture occurs frequently. This study analyzes fractured leaf spring from a 25 ton truck that has been operating for about a year. In the fractured portion, which is the origin of crack, inclusions were observed, and fatigue failure was caused by cyclic stress. In the stress calculation and FE analysis, the stress at the center of the leaf spring was obtained to be 54~65% of the yield strength of the base material and damaged material. It is most important to prevent the mixing of impurities in the steel manufacturing for leaf springs. The large stress portion of the leaf spring needs to introduce compressive residual stress by peening etc.

An Experimental Study on the Bending Process of Stainless Steel Sheets (스테인리스 판재의 굽힘공정에 관한 실험적 연구)

  • Kim, Ho-Yoon;Hwang, Bum-Cheal;Bae, Won-Byong;Kang, Chung-Gil;Byun, Cheon-Deock
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.82-86
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    • 1999
  • An experimental study has been carried out to reduce bending load, surface roughness and springback in bending process of stainless steel sheets. A U-bending test has been performed to investigate appropriate process parameters for getting better surfaces and accurate dimensions of stainless steel products. In the test, selected process parameters are die material, lubricant, and die clearance. Die materials used in the test are STD11(HRC60), STD11(TiCN), and AMPCO. From the test results, we can suggest that AMPCO dies are most suitable for reducing bending load and surface roughness of stainless steel sheets. And STD11 dies are favorable for avoiding spring-back in the stainless steel sheet-bending.

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State-of-the-art of advanced inelastic analysis of steel and composite structures

  • Liew, J.Y. Richard
    • Steel and Composite Structures
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    • v.1 no.3
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    • pp.341-354
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    • 2001
  • This paper provides a state-of-the-art review on advanced analysis models for investigating the load-displacement and ultimate load behaviour of steel and composite frames subjected to static gravity and lateral loads. Various inelastic analysis models for steel and composite members are reviewed. Composite beams under positive and negative moments are analysed using a moment-curvature relationship which captures the effects of concrete cracking and steel yielding along the members length. Beam-to-column connections are modeled using rotational spring. Building core walls are modeled using thin-walled element. Finally, the nonlinear behaviour of a complete multi-storey building frame consisting of a centre core-wall and the perimeter frames for lateral-load resistance is investigated. The performance of the total building system is evaluated in term of its serviceability and ultimate limit states.

A Study on the Flexibility of Semi-Rigid Steel Frames under Lateral Loadings( II ) (횡하중을 받는 반강접 철골 골조의 유연도에 관한 연구( II ) -골조 해석모형을 중심으로-)

  • Kang, Cheol Kyu;Han, Young Cheol;Lee, Gab Jo
    • Journal of Korean Society of Steel Construction
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    • v.8 no.4 s.29
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    • pp.121-131
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    • 1996
  • Semi-rigid frames are frames for whcih the connections joining the beam and column are neither fully rigid nor perfectly pinned. In reality, all steel frames are semi-rigid in nature as all connections exhibit a certain degree of flexibility under loads. For semi-rigid frmaed structures, it is tended to reduce more rigidity of the member for the nonlinear behavior of connections and the P-delta effects of framed structure. To predict the actual behavior of semi-rigid steel frames, a more realistic analysis methods which explicitly takes into account the effect of connection flexibility should be used. In this research, the effect of connection flexibility in the semi-rigid structure has been investigated. To predict the response of flexibility connected frames, the algorithm of semi-rigid steel frame is developed using connection model having nonlinear spring on end of beam.

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A Study on the Design criteria of Steel Unit House for the Open System (유닛 모듈라 주택의 설계자동화를 위한 기초 연구(I) - 부품 및 유닛의 DB설정을 중심으로-)

  • Lim, Seok-Ho
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2005.11a
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    • pp.287-290
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    • 2005
  • Precast Concrete apartments were main stream of domestic industrialized housing around 90's , and Steel Houses applying Steel Stud technique with light weighted steel have been dominant portion since 1995. On the other hand, various building techniques including Steel Stud method and highly prefabricated and industrialized Unit method are prevailing in developed countries like Japan. Steel stud and Unit Box have their own merits an demerits, but the more crucial aspect is that the constant design standard should be applied in each design procedure. It entails the necessity of industrial housing development on the Open System basis. In this study, the design standard for Unit house will be established coping with the established preparing standard for design specifications defined by Architectural Law and Promotion Law of Housing Construction. That is for design standard of industrialized private housing on the Open System basis.

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A Study on the Design criteria of Steel Unit House for the Open System (유닛 모듈라 주택의 설계자동화를 위한 기초 연구(II) - 유닛간의 결합/배치/평면구성 원칙을 중심으로-)

  • Lim, Seok-Ho
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2005.11a
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    • pp.291-294
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    • 2005
  • Precast Concrete apartments were main stream of domestic industrialized housing around 90's , and Steel Houses applying Steel Stud technique with light weighted steel have been dominant portion since 1995. On the other hand, various building techniques including Steel Stud method and highly prefabricated and industrialized Unit method are prevailing in developed countries like Japan. Steel Stud and Unit Box have their own merits and demerits, but the more crucial aspect is that the constant design standard should be applied in each design procedure. It entails the necessity of industrial housing development on the Open System basis. In this study, the design standard for Unit house will be established coping with the established preparing standard for design specifications defined by Architectural Law and Promotion Law of Housing Construction. That is for design standard of industrialized private housing on the Open System basis.

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Limit Analysis of Steel Structures by Right-Bodies Spring Model (강체 스프링 모델에 의한 철골구조물의 극한해석)

  • 박강근
    • Computational Structural Engineering
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    • v.17 no.2
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    • pp.42-49
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    • 2004
  • 강체스프링 모델은 분할된 요소를 강체라고 가정하고, 각 요소는 스프링 시스템을 연결되어 있다고 생각하여 구조물을 해석하는 방법이다. 먼저 보의 휨 문제에 대한 강체스프링 모델의 개념을 설명하고자 한다. (중략)

A Study on The Effect of Compressive Residual Stress on fatigue Crack Propagation Behavior of Spying Steel (스프링강의 피로크랙 진전거동에 미치는 압축잔류응력의 영향)

  • Park, Keyoung-Dong;Jung, Chan-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.200-207
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    • 2003
  • In this paper, the effect of the compressive residual stresses which were obtained under the various shot velocities of shot balls on the fatigue behaviors of a spring steel, were investigated. The examination of CT specimen test were executed with the materials(JISG SUP9) which are being commonly used for the springs of automotive vehicles. As a result, the optimal shot velocity of shot balls were acquired considering the peak values of the compressive residual stresses on the surface of specimen and effect on the speed of the fatigue crack propagation da/dN in stage II and the threshold stress intensity factor range Δ$K_{th}$ in stage I. Also the material constant C and the crack propagation index m in the formula of paris law da/dN= C $({\Delta}K^m)$ were suggested in this work to estimate the dependency on the shot velocity.

The Effect of Compressive Residual Stress on Fatigue Fracture of the Spring steel (현가장치용 SUP-9강의 피로파괴에 미치는 압축잔류응력의 영향)

  • Park, Kyoung-Dong;Jin, Young-Beom
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.79-85
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    • 2004
  • The lightness of components required in automobile and machinery industry is requiring high strength of components. In particular, fatigue failure phenomena, which happen in metal, bring on danger in human life and property. Therefore, antifatigue failure technology takes an important part of current industries. Currently, the shot peening is used for removing the defects from the surface of steel and improving the fatigue strength on surface. Therefore, in this paper the effect of compressive residual stress of spring steel(JISG SUP-9)by shot peening on fatigue crack growth characteristics in stress ratio(R=0 1, R=0 3, R=0 6)was investigated considering fracture mechanics. By using the methods mentioned above, I arrived at the following conclusions: (1) The fatigue crack growth rate(da/dN) of the shot peening material was lower than the unpeening material And in stage I, ${\Delta}K_{th}$, the threshold stress intensity factor, of the shot peening material is high in critical parts unlike the unpeening material. (2) Fatigue life shows more Improvement in the shot peening material than in the unpeening material. And compressive residual stress of surface on the shot peening processed operate the resistance of fatigue crack propagation.

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A Simplified Steel Beam-To-Column Connection Modelling Approach and Influence of Connection Ductility on Frame Behaviour in Fire

  • Shi, Ruoxi;Huang, Shan-Shan;Davison, Buick
    • International Journal of High-Rise Buildings
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    • v.7 no.4
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    • pp.343-362
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    • 2018
  • A simplified spring connection modelling approach for steel flush endplate beam-to-column connections in fire has been developed to enable realistic behaviour of connections to be incorporated into full-scale frame analyses at elevated temperature. Due to its simplicity and reliability, the proposed approach permits full-scale high-temperature frame analysis to be conducted without high computational cost. The proposed simplified spring connection modelling approach has been used to investigate the influence of connection ductility (both axial and rotational) on frame behaviour in fire. 2D steel and 3D composite frames with a range of beam spans were modelled to aid the understanding of the differences in frame response in fire where the beam-to-column connections have different axial and rotational ductility assumptions. The modelling results highlight that adopting the conventional rigid or pinned connection assumptions does not permit the axial forces acting on the connections to be accurately predicted, since the axial ductility of the connection is completely neglected when the rotational ductility is either fully restrained or free. By accounting for realistic axial and rotational ductilities of beam-to-column connections, the frame response in fire can be predicted more accurately, which is advantageous in performance-based structural fire engineering design.