• 제목/요약/키워드: solid solution treatment

검색결과 266건 처리시간 0.031초

자동차용 Al-6Si-2Cu 합금의 용체화처리에 따른 미세조직 및 기계적 특성 변화 (Microstructure and Mechanical Properties on Solid Solution Heat Treatment of Al-6Si-2Cu Alloy for Lightweight Automotive)

  • 홍승표;김정석
    • 한국재료학회지
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    • 제24권10호
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    • pp.538-542
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    • 2014
  • Microstructural and mechanical characteristics of Al-6Si-2Cu alloy for lightweight automotive parts were investigated. The test specimens were prepared by gravity casting process. Solution heat treatments were applied to as-cast alloys to improve mechanical properties. The microstructure of the gravity casting specimen presents a typical dendrite structure, having a secondary dendrite arm spacing (SDAS) of $37{\mu}m$. In addition to the Al matrix, a large amount of coarsened eutectic Si, $Al_2Cu$ intermetallic phase, and Fe-rich phases were identified. After solution heat treatment, single-step solution heat treatments were found to considerably improve the spheroidization of the eutectic Si phase. Two-step solution treatments gave rise to a much improved spheroidization. The mechanical properties of the two-step solution heat treated alloy have been shown to lead to higher values of properties such as tensile strength and microhardness. Consequentially, the microstructural and mechanical characteristics of Al alloy have been successfully characterized and are available for use with other basic data for the development of lightweight automotive parts.

용존산소활량 측정용 지르코니아 갈바니 센서 (Zirconia galvani sensor for the measurement of oxygen activity)

  • 오영제
    • 센서학회지
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    • 제18권6호
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    • pp.441-448
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    • 2009
  • Magnesia partially stabilized zirconia(Mg-PSZ) solid electrolytes for an improvement of thermal shock resistance, which is suitable for the measurement of oxygen activity in a molten steel, were prepared by post-thermal aging treatment. The steelmaking oxygen sensor elements were formed by an injection molding method, sintered at $1650^{\circ}C$, and then thermal aged ranged from 1250 to $1400^{\circ}C$. Sintered density and porosity were decreased as increasing the magnesia content in a zirconia-magnesia solid solution. Fractions of cubic phase to the synthesized Mg-PSZ solid electrolytes were ranged from 13.13 to 79.54.% after post-thermal aging treatment. Very dense microstructure without voids in the grains was obtained by the post-thermal aging process. Fine tetragonal phase crystallites precipitated on the cubic surface during post-thermal aging up to $1300^{\circ}C$ improve a thermal shock resistance and reappearance of electro motive force(EMF) curve.

AZ91-5wt.%Sn 마그네슘 합금의 열처리의 특성 (Heat Treatment of AZ91-5wt.%Sn Magnesium Alloy)

  • 김대환;임수근
    • 한국주조공학회지
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    • 제37권1호
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    • pp.14-20
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    • 2017
  • The microstructure, electrical conductivity and hardness variation of an AZ91-5wt%Sn Mg alloy sample during a solid-solution and aging heat treatment were instigated by optical microscopy, scanning electron microscopy, X-ray diffraction and by Rockwell hardness techniques in this study. The XRD result shows that the main phases in the as-casted alloy are ${\alpha}$-Mg, $Mg_{17}Al_{12}$ and $Mg_2Sn$. From the SEM images of the AZ91-5wt%Sn Mg alloy after the solution treatment, the $Mg_{17}Al_{12}$ phases in the alloy were found to have dissolved into the matrix with an increase in the holding time during the solution treatment, but $Mg_2Sn$ phases were clearly observable. The highest peak hardness of the AZ91-5wt%Sn Mg alloy is 82HRE at an aging temperature of $200^{\circ}C$.

열처리에 따른 제2상 석출이 Al-4.5%Cu 합금의 열 물성에 미치는 영향 (Influences of Precipitation of Secondary Phase by Heat Treatment on Thermal Properties of Al-4.5%Cu Alloy)

  • 최세원
    • 한국재료학회지
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    • 제30권8호
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    • pp.435-440
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    • 2020
  • The relationship between the precipitation of secondary phase and the thermal properties of Al-4.5%Cu alloy (in wt.%) after various heat treatments has been studied. Solid solution treatment of alloy was performed at 808 K for 6 hours, followed by warm water quenching; then, the samples were aged in air at 473 K for different times. The thermal diffusivity of the Al-4.5%Cu alloy changed with the heat treatment conditions of the alloy at temperatures below 523 K. The as-quenched specimen had the lowest thermal diffusivity, and as the artificial aging time increased, the thermal diffusivity of the specimen increased in the temperature range between 298 and 523 K. For the specimen aged for five hours, the thermal conductivity was 12% higher than that of the as-quenched specimens at 298 K. It is confirmed that the thermal diffusivity and thermal conductivity of the Al-4.5%Cu alloy significantly depend on their thermal history at temperatures below 523 K. The precipitation and dissolution of the Al2Cu phase were confirmed via DSC for the alloys, and the formation of coefficient of thermal expansion peaks in TMA was caused by precipitation. The precipitation of supersaturated solid solution of Al-4.5%Cu alloys had an additional linear expansion of ≈ 0.05 % at 643 K during thermal expansion measurement.

잠재적 이방성 핏치를 이용한 탄소성형체 제조 (Preparation of Carbon Solid from Dormant Mesophase Pitch without using a Binder)

  • 김제영;이성영;최재훈;박양덕
    • 한국세라믹학회지
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    • 제29권5호
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    • pp.396-402
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    • 1992
  • Carbon solid was prepared from dormant mesophase pitch (DMPP) without using a binder and its properties were characterized. DMPP powder was stabilized with air or nitric acid in pretreatment stage so that it might not soften in later heat ttreatment stage. Optimum sintering properties were obtained from carbon powder with 2.36∼2.38 of C/H atomic ratio and 1.27∼1.40 of C/O atomic ration in air stabilization. In nitric acid stabilization, optimum sintering properties were obtained when 20∼40 vol.% of nitric acid solution was used. Compressive strength increased up to 1200$^{\circ}C$ of heat treatment temperature, and the highest compressive strength and bulk density of carbon solid from DMPP were 3000 kgf/㎤, respectively. The optical properties of carbon solid obtained was fine mosaic structure. Carbon solid after graphitization showed the properties of hard carbon due to stabilization and its shore hardness was 120.

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Textural and Organoleptic Properties of Tofu Manufactured with Micronized Full-fat Soyflour Fortified with Food Ingredients

  • Shim, Jae-Jin;Lee, Sam-Pin
    • Preventive Nutrition and Food Science
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    • 제8권3호
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    • pp.278-283
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    • 2003
  • Textural properties of tofu manufactured with micronized full-fat soyflour (MFS) were enhanced by the addition of soy protein isolate, whey protein concentrate, chitosan oligosaccharide and mushroom powder. The MFS solution (14.2% solid content) was converted to semi-solid tofu by a two-stage heat treatment with the addition of 4% coagulant mix. The MFS tofu was evaluated by a compression test as well as sensory evaluation. To produce the semi-solid gel (MFS tofu) with reasonably high strength and toughness, the MFS solution with 14.2% solid content and 7.0% protein had to be heat treated at 121$^{\circ}C$ for 3min. The relative toughness of MFS tofu was increased by the addition of SPI, showing a 144% increase. The toughness of MFS tofu prepared with the MFS/SPI mixture was greatly increased by the addition of WPC at the level of 0.7% and the water separation from MFS tofu was greatly reduced. Furthermore, the toughness and strength of MFS/SPI tofu was enhanced by the addition of 0.1% chitosan oligosaccharide and 0.2% mushroom powder. The sensory evaluation of the tofu fortified with SPI, chitosan oligosaccharide and mushroom powder was superior to that of MFS tofu, with a higher score for overall preference.

PVDF 중공사막을 이용한 막생물반응기의 초기 운전조건 설정 및 여과수 재활용 (Initial Operating Condition of Membrane Bioreactor with PVDF Hollow Fiber and Permeate Reuse)

  • 신춘환;강동효;박해식;조현길
    • 청정기술
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    • 제16권1호
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    • pp.39-45
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    • 2010
  • 본 연구에서는 국내 우리텍사의 PVDF계 중공사 막을 4 bundle 씩 묶어 모듈을 제작하였으며, 처리용량은 10 ton/day로 설정하여 반응조 내 부유고형물(suspended solid; SS) 의 농도구배가 없도록 하부로부터 간헐 폭기하는 방식을 선택하여 부산 수영하수처리장에 pilot plant를 설치하였다. Pilot plant는 정상 운전을 위하여 하수처리장의 폭기조로부터 유입된 mixed liquor suspended solid (MLSS) 1,000 ppm 정도의 원수를 시험 여과하고, 세척수로 2회 세척, 10% 에탄올 용액으로 1회 세척, 그리고 NaOCl 5% 용액으로 1회 세척 과정을 거치고 마지막으로 세척수로 최종 세척한 후 운전하였다. 결과적으로, 화학세정 후 membrane bioreactor (MBR) 내의 잔류수를 원수로 운전한 결과 SS 제거효율이 99.9% 이상을 보이고 있는 결과와 폭기조 유입수를 원수로 운전하여, 여과 수량은 초기 조건에 비해 16% 감소, suction pressure 는 30% 상승하고 있음을 확인한 결과를 연속 운전 조건으로 설정하였다. 연속 운전한 결과, 유입수 mixed liquor suspended solid (MLSS)가 1,900 mg/L의 조건에서 SS 제거 효율은 99.99% 이었으며 여과수량은 $42{\sim}52L/m^2$ h, suction pressure가 16~20 cmHg로 안정 상태로 운전되고 있음을 확인하였다. 다만, 여과수 저장조의 유출구와 유입구에서의 SS 제거 효율에 영향을 미치는 조류의 발생 억제에 관한 방법이 재고되어 여과수의 재이용 범위를 설정할 필요가 있을 것으로 판단된다.

도시고형 폐기물 소각재의 무해화 처리와 응용 (A Treatment and Construction Use of Municipal Solid Waste Ash)

  • 이재장;신희덕;박종력
    • 산업기술연구
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    • 제21권B호
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    • pp.45-49
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    • 2001
  • Many cities and provinces are rapidly depleting landfill spaces. As the result, some municities have adopted to incinerate their municipal solid waste(MSW). The motive behind the choice is that incineration significantly reduces the volume of solid waste in need of disposal, destroys the harmful organic compounds that are present in MSW, and provides an attractive source of alternative energy. Conclusively, the generation of MSW ash is expected to increse in the furture. However, disposing the MSW ash in landfills may not always be an environmentally or an economically feasible solution. This paper addresses the various issues associated with MSW ash and its possible use in construction applications.

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DTP 반응성 잉크용 저점도 아크릴계 고분자 전처리액 제조 및 특성 평가 (Preparation and Evaluation of Low Viscosity Acrylic Polymer Based Pretreatment Solution for DTP Reactive Ink)

  • 김혁진;서혜지;곽동섭;홍진표;윤석한;신경
    • 한국염색가공학회지
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    • 제29권3호
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    • pp.122-130
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    • 2017
  • In the direct digital textile printing process, the pre-treatment process is an essential condition for products by forming a clear pattern by sticking and penetration of DTP dye without spreading on the fabric. Recently, pre-treatment agent is changing from high viscosity to low viscosity in order to reduce defects of fabric during pre-treatment process. In this study, pre-treatment agent of acrylic polymer with low viscosity(less than 50cps) was prepared according to the solid content of the polymer, pre-treated on the cotton fabric, and direct DTP printing was performed to compare the color and sharpness. As a result, it showed high color at a viscosity of 50cps or less. When the solid content of the polyacrylic acid having a high molecular weight(A1) was 2.5wt%, when the solid content of the polyacrylic acid having a low molecular weight(A2) was 1 - 1.5wt%, the color was the best. And when the solid content of A1 and A2 was 1.5wt%, the degree of spreading was small and A1 was superior to A2 at the sharpness.