• Title/Summary/Keyword: shaft model

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CAE Procedure of Engine Balance Shaft Housing for Prediction of Durability (엔진 밸런스 샤프트 하우징의 내구성 평가를 위한 CAE 절차 개발)

  • Choi, Hang-Jip
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.1
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    • pp.133-138
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    • 2007
  • The balance shaft housing in the recent engines tends to have the high cycle fatigue crack caused by increased engine power. In this paper, a CAE procedure is introduced to predict the durability of the balance shaft housing. The procedure is performed through two analysis steps. In the first step, the multibody dynamic simulation is used to obtain more accurate loading boundary conditions applied to the finite element model for the following step. Next, the finite element analysis is performed to predict the durability of the balance shaft housing through the calculation of the safety factor. Through this CAE procedure, the revised balance shaft housing was developed to improve the durability. And the durability of the housing was confirmed experimentally.

Suppression of Shaft Voltage by Rotor and Magnet Shape Design of IPM-Type High Voltage Motor

  • Kim, Kyung-Tae;Cha, Sang-Hoon;Hur, Jin;Shim, Jae-Sun;Kim, Byeong-Woo
    • Journal of Electrical Engineering and Technology
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    • v.8 no.4
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    • pp.938-944
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    • 2013
  • In this paper, we propose a method for suppressing shaft voltage by modifying the shape of the rotor and the permanent magnets in interior permanent magnet-type-high-voltage motors. Shaft voltage, which is induced by parasitic components and the leakage flux in motor-driven systems, adversely affects their bearings. In order to minimize shaft voltage, we designed a magnet rearrangement and rotor re-structuring of the motor. The shaft voltage suppression effect of the designed model was confirmed experimentally and by comparative finite element analysis.

Vibration Analysis of a Multi-Stage Rotating Shaft Shape (다단 회전축계 형상의 진동 연구)

  • Song, OhSeop;Park, Sangyun;Kang, Sunghwan;Seo, Jungseok;Kim, Sunhong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.730-735
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    • 2013
  • This paper contains various vibration analysis of multi-stage shaft shape such as the bending, torsional and axial vibration. The shaft system is modeled as Timoshenko beam with the transverse shear and rotary inertia effect and the equation of motion is derived by Hamilton's principle with considering clamped-free boundary condition. Then, eigenvalue problem of discrete equation of motion for multi-stage shaft model is solved and got results of the natural frequency through the numerical analysis. Obtained numerical analysis results through Matlab program were compared with those of FEM analysis to verify the results. This study suggests that design of shaft system be consider torsional and axial vibration as well as bending vibration.

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Development of a Tool for Automation of Finite Element Analysis of a Shaft-Bearing System of Machine Tools (공작기계 회전축-베어링 시스템의 유한요소해석 자동화를 위한 툴 개발)

  • Choi, Jin-Woo;Kang, Gi-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.19-25
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    • 2019
  • We have developed a tool that uses finite element analysis (FEA) to rapidly evaluate a shaft-bearing system of machine tools. We extracted commercial data on suitable clamping units and defined the inner profile of the shaft to avoid needing direct user input to define the profile. We use a splitting algorithm to convert the shaft into beam elements with two diameters and length. To validate the tool, we used it to design and evaluate a shaft-bearing system and found that our tool automated the construction of an FE system model in a commercial FEA package as well as the static stiffness evaluation; both tasks were completed in seconds, demonstrating a significant reduction from the minutes normally required to complete these tasks manually.

Analysis of Earth Pressure Acting on Vertical Circular Shaft Considering Aching Effect (I) - A Study on Centrifuge Model Tests - (아칭효과를 고려한 원형수직터널의 토압 특성 분석 (I) - 원심모형실험 연구 -)

  • Kim, Kyoung-Yul;Lee, Dae-Soo;Jeong, Sang-Seom
    • Journal of the Korean Geotechnical Society
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    • v.28 no.2
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    • pp.23-31
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    • 2012
  • The purpose of this study is to analyze earth pressure acting on a circular shaft-tunnel considering arching effect by centrifuge modeling test on sands. The centrifuge testing method provides a way to model an in-situ stress state condition with a stress gradient within a laboratory specimen. A small-scale model of circular shaft-tunnel, which has a real diameter of 6.0 m and height of 15.0 m, was designed and tested twice under 75g-level. Additionally, an effect of excavation was presented by separating two segments of circular shaft wall to find behavioral properties and strength of earth pressure along with excavating ground. The test results were compared with those of the proposed earth pressure equation. The test results showed that earth pressure decreased by about 70% in comparison with existing two-dimensional earth pressure. This fact might be attributed to three-dimensional arching effects.

Performance Analysis of the NREL Phase IV Wind Turbine by CFD (CFD에 의한 NREL Phase IV 풍력터빈 성능해석)

  • Kim, Bum-Suk;Kim, Mann-Eung;Lee, Young-Ho
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.652-655
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    • 2008
  • Despite of the laminar-turbulent transition region co-exist with fully turbulence region around the leading edge of an airfoil, still lots of researchers apply to fully turbulence models to predict aerodynamic characteristics. It is well known that fully turbulent model such as standard k-${\varepsilon}$ model couldn't predict the complex stall and the separation behavior on an airfoil accurately, it usually leads to over prediction of the aerodynamic characteristics such as lift and drag forces. So, we apply correlation based transition model to predict aerodynamic performance of the NREL (National Renewable Energy Laboratory) Phase IV wind turbine. And also, compare the computed results from transition model with experimental measurement and fully turbulence results. Results are presented for a range of wind speed, for a NREL Phase IV wind turbine rotor. Low speed shaft torque, power, root bending moment, aerodynamic coefficients of 2D airfoil and several flow field figures results included in this study. As a result, the low speed shaft torque predicted by transitional turbulence model is very good agree with the experimental measurement in whole operating conditions but fully turbulent model(k-${\varepsilon}$) over predict the shaft torque after 7m/s. Root bending moment is also good agreement between the prediction and experiments for most of the operating conditions, especially with the transition model.

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Shaft resistance of bored cast-in-place concrete piles in oil sand - Case study

  • Barr, L.;Wong, R.C.K.
    • Geomechanics and Engineering
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    • v.5 no.2
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    • pp.119-142
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    • 2013
  • Pile load tests using Osterberg cells (O-cell) were conducted on cast-in-place concrete piles founded in oil sand fill and in situ oil sand at an industrial plant site in Fort McMurray, Alberta, Canada. Interpreted pile test results show that very high pile shaft resistance (with the Bjerrum-Burland or Beta coefficient of 2.5-4.5) against oil sand could be mobilized at small relative displacements of 2-3% of shaft diameter. Finite element simulations based on linear elastic and elasto-plastic models for oil sand materials were used to analyze the pile load test measurements. Two constitutive models yield comparable top-down load versus pile head displacement curves, but very different behaviour in mobilization of pile shaft and end bearing resistances. The elasto-plastic model produces more consistent matching in both pile shaft and end bearing resistances whereas the linear elastic under- and over-predicts the shaft and end bearing resistances, respectively. The mobilization of high shaft resistance in oil sand under pile load is attributed to the very dense and interlocked structure of oil sand which results in high matrix stiffness, high friction angle, and high shear dilation.

Element Design of Balancing Shaft for Reducing the Vibration in Engine Module (엔진진동 저감을 위한 밸런싱샤프트의 요소설계 기법 연구)

  • Kim, Chan-Jung;Beak, Gyoung-Won;Lee, Bong-Hyun;Kim, Gi-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.615-620
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    • 2005
  • Vibration in Engine module could be reduced by introducing a balance shaft module which has one or more unbalanced rotors. The unbalanced rotor is unbalanced in one direction that act as a opposite direction of the inertia force or moment triggered by engine component so that the largest order factor in vibration is efficiently decreased The ability of balance shaft to reduce the order element of engine component is investigated by a vehicle testing that is focused on comparing the vibration with balance shaft to that of without balance shaft. One of the commonly adapted balance shaft is tested by modal scheme for indemnifying the dynamic characteristics and an, the modal information is used for a clue to design the balance shaft module. The essential equation deriving the design parameters of unbalanced rotor is also presented for two cases, 3 in-ling and 4 in-ling cylinder model. Finally, the overall design process is explained with flow chart.

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Experimental Study on Ventilation and Shaft Excitation Force of a Propeller in Partially Submerged Condition (부분 침수 조건에서 작동하는 프로펠러의 공기유입과 축계 기진력에 대한 실험적 연구)

  • Ha, Jeongsoo;Seo, Jeonghwa;Park, Gyukpo;Park, Jongyeol;Rhee, Shin Hyung;Yoo, Jaehoon;Park, Suyeong
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.1
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    • pp.40-48
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    • 2021
  • Through a series of bollard pull tests of a propeller in partially submerged condition, thrust, torque, and shaft excitation force of a conventional propeller model were measured using a six-component load cell. By variation of the Weber number and Reynolds number, a consistent towing tank model test condition was derived. The effects of propeller immersion depth on the ventilation behavior and change of force and moment acting onto the propeller shaft were investigated. The decrease in thrust owing to the inception of ventilation was confirmed, and a large degree of dispersion of the thrust and torque coefficients were also observed in the transition region where the blade tip was under the water surface. The shaft excitation force was derived from the force and moment onto the propeller shaft.

Noise and Fault Diagnosis Using Control Theory

  • Park, Rai-Wung;Sul Cho
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.1
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    • pp.24-30
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    • 2000
  • The aim of this paper is to describe an advanced method of the fault diagnosis using Control Theory with reference to a crack detection, a new way to localize the crack position under influence of the plant disturbance and white measurement noise on a rotating shaft. As the first step, the shaft is physically modelled with a finite element method as usual and the dynamic mathematical model is derived from it using the Hamilton-principle and in this way the system is modelled by various subsystems. The equations of motions with a crack are established by the adaption of the local stiffness change through breathing and gaping[1] from the crack to the equation of motion with an undamaged shaft. This is supposed to be regarded as a reference system for the given system. Based on the fictitious model of the time behaviour induced from vibration phenomena measured at the bearings, a nonlinear state observer is designed in order to detect the crack on the shaft. This is the elementary NL-observer(EOB). Using the elementary observer, an Estimator(Observer Bank) is established and arranged at the certain position on the shaft. In case, a crack is found and its position is known, the procedure, fro the estimation of the depth is going to begin.

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