• Title/Summary/Keyword: resin impregnation rate

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Properties of Woodceramics Made from Thinned Logs(I) - Effect of Resin Impregnation Rate and Burning Temperature - (간벌재로 제조된 우드세라믹의 성질(I) - 수지 함침율 및 소성온도의 영향 -)

  • Oh, Seung-Won;Piao, Jin-Ji
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.1
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    • pp.73-79
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    • 2004
  • Research investigated the variation of density, weight loss and dimensional decreasing rate, heat conduction rate by the resin impregnation rate and burning temperature of woodceramics, which were formed by impregnation rate of 40~80% and burning temperature of 600~1500℃ with sawdust board impregnated with phenolic resin made from thinned logs of pinus densiflora, Larix kaemferi and pinus koraiensis. As the resin impregnation rate and the burning temperature increased, the density increased, however, as the burning temperature increased to at 1200℃ or more, the density decreased. The more the resin impregnation rate increased, the more the decreasing rate of weight and size decreased; the more the burning temperature increased, the more the decreasing rate of weight and size increased. When the resin impregnation rate was high, the heat conduction (mm/sec) was superior.

Resin Impregnation of Sawdust Board for Making Woodceramics(II) - Effect of Density and Addition Rate of Phenol Formaldehyde Resin - (우드세라믹 제조용 톱밥보드의 수지함침(II) - 밀도 및 페놀수지 첨가량의 영향 -)

  • Oh, Seung Won;Byeon, Hee Seop
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.5
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    • pp.15-22
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    • 2003
  • This study was carried out to investigate the properties of sawdust board impregnated with phenol resin according to the density and resin content of board. The sawdust board were manufactured to target densities of 0.4, 0.5, 0.6, 0.7 g/cm3 and resin content of 5, 10, 15, 20% made from Pinus densiflora S. et Z., Larix. kaemferi C. and Pinus koraiensis S. et Z. The impregnation process were executed in two ways, the application of vacuum pressure then followed by atmospheric pressure, and the application of vacuum pressure with ultrasonic vibration then followed by atmospheric pressure. The density of impregnated sawdust board increased as density and resin content of sawdust board increased, but impregnation rate decreased. The density, impregnation rate, bending strength and brinell hardness of sawdust board in impregnated vacuum pressure with ultrasonic vibration then nonpressure were higher than those of vacuum pressure then nonpressure. In this results, the impregnation rate is increased in vacuum pressure with ultrasonic vibration then nonpressure, it has affected the properties of sawdust board impregnated with phenol resin.

Change in Surface Temperature of Woodceramics Manufactured by Sawdust Boards - Effect of the Rate of Resin Impregnation and Burning Temperature - (톱밥보드로 제조된 우드세라믹의 표면온도 변화 - 수지 함침율과 소성온도의 영향 -)

  • 오승원;박금희;변희섭
    • Journal of Korea Foresty Energy
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    • v.22 no.1
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    • pp.24-29
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    • 2003
  • Using woodceramics made from sawdust board of Larix leptolepis thinning logs, change in surface temperature were investigated, by the rate of resin impregnation and burning temperature. As the surface temperature of silicon rubber heater was going up, that of woodceramics also increase rapidly. Woodceramics made from under the condition of the rate of resin impregnation 70-80% and burning temperature 800-$1000^{\circ}C$, were higher than that of surface temperature. Also, it was found that woodceramics maintained heat for a long time because the descending velocity of their surface temperature was lower than that of the heater.

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Mechanical Properties and Density Profile of Ceramics Manufactured from a Board Mixed with Sawdust and Mandarin Peels

  • Jung-Woo HWANG;Seung-Won OH
    • Journal of the Korean Wood Science and Technology
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    • v.51 no.2
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    • pp.98-108
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    • 2023
  • In this study, the boards were manufactured according to the mandarin peels addition rate using sawdust and mandarin orange peel. After that, the mechanical properties and density profile of ceramics prepared by conditions through resin impregnation process and carbonization process were investigated. The bending and compression strengths of ceramics tended to increase as the resin impregnation rate increased. When the resin impregnation rate was 70%, the highest values were 8.58 MPa and 14.77 MPa, respectively. Also, the mechanical properties of ceramics according to carbonization temperature showed the highest values at 1,200℃ for bending strength of 11.09 MPa and compression strength of 17.20 MPa. The bending strength and compression strength according to the mandarin peels addition rate showed the highest values at 8.62 MPa and 14.16 MPa, respectively, when the mandarin orange peel addition rate was 5%. The mechanical properties tended to decrease when the addition rate of mandarin orange was increased. The density profile of ceramics showed a similar tendency to the mechanical properties. It can be seen that the density distribution from the surface layer to the center layer is more uniform as the resin impregnation rate and carbonization temperature increase and the mandarin peels addition rate decreases.

Manufacturing Characteristics of Wood ceramics from Thinned Small Logs (I) - Resin Impregnation Rate and Bending Strength -

  • Oh, Seung-Won;Hirose, Takashi;Okabe, Toshihiro
    • Journal of the Korean Wood Science and Technology
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    • v.28 no.4
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    • pp.51-55
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    • 2000
  • The woodceramics which are new porous carbon materials were obtained by carbonizing from thinned small log of Aomori HIBA (Thujopsis dolabrata S. et. Z. var. hondae M.) impregnated with phenol resin in a vacuum furnace. During the carbonization process, the resin changes into glassy carbon, which has superior property. The resin impregnation rate and bending strength depend on the types of board and density. In this paper, the manufacturing method of woodceramics made from thinned small logs of Aomori HIBA was introduced and some properties were examined.

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Effect of Resin Impregnation Ratio on the Properties of Ceramics Made from Miscanthus sinensis var. purpurascens Particle Boards (수지함침율이 거대억새 파티클보드로 제조된 세라믹의 성질에 미치는 영향)

  • HWANG, Jung-Woo;PARK, Hee-Jun;OH, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.4
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    • pp.360-370
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    • 2021
  • For the purpose of finding new uses for Miscanthus sinensis var. purpurascens, this study first constructed boards with the particles of the plant and impregnated them with phenolic resin at resin impregnation rates of 30 ± 2%, 40 ± 2%, 50 ± 2%, and 60 ± 2%. The impregnated boards were then carbonized at the carbonization temperature of 800℃, after which their density and mechanical properties were examined according to the different resin impregnation rates. The results showed that density, flexural strength performance, Brinell hardness, and compressive strength increased as the resin impregnation rate increased, thus affecting the physical and mechanical properties of the ceramics made of M. sinensis var. purpurascens particles.

The Manufacture of High-Density Woodceramic through the Secondary Carbonization

  • Oh, Seung Won
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.2
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    • pp.105-110
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    • 2013
  • A repeated impregnation and carbonization process was performed to prepare high-density woodceramics using MDF. The physical properties were estimated to further confirm morphologically structurally occurred changes of one-time and two-time phenolic resin treated and carbonized woodceramics. As compare one-time and two-time carbonized woodceramics, the increasing rate of weight and density declined after second carbonization as the resin impregnation ratio grew higher, and when the resin impregnation ratio was 40 percent, the weight and density of the second carbonization increased more than in the first step by 20.5% and 33.9% respectively which were the highest rates.

Comparison of Resin Impregnation and Mechanical Properties of Composites Based on Fiber Plasma Treatment (섬유 플라즈마 처리에 따른 복합재료의 수지 함침성 및 기계적 특성 비교)

  • Seong Baek Yang;Donghyeon Lee;Yongseok Lee;Dong-Jun Kwon
    • Composites Research
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    • v.36 no.6
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    • pp.388-394
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    • 2023
  • In composites manufacturing, increasing resin impregnation is a key way to speed up the manufacturing process and improve product quality. While resin improvement is important, simple fiber surface treatments can also improve resin flowability. In this study, different plasma treatment times were applied to carbon fiber fabrics to improve the impregnation between resin and fiber. Electrical resistivity measurements were used to evaluate the dispersion of resin in the fibers, which changed with plasma treatment. The effect of fiber surface treatment on resin spreadability could be observed in real time. When inserting a carbon fiber tow into the resin, the amount of resin that soaked into the tow was measured to objectively compare resin impregnation. Five minutes of plasma treatment improved the tensile and compressive strength of the composite by more than 50%, while reducing the void content and increasing the fire point impregnation flow rate. Finally, a dynamic flexural fatigue test was conducted using a portion of the composite used as an architectural composite part, and the composite part did not fail after one million cycles of a 3 kN load.

Properties of Ceramics from a Board Mixed with Sawdust and Rice Husk - Effect of Percentage of Resin Impregnation and Carbonization Temperature - (톱밥과 왕겨로 제조된 혼합세라믹의 물성 - 수지함침율 및 소성온도의 영향 -)

  • Oh, Seung-Won;Ji, Piao Jin;Jeong, In-Soo
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.3 s.131
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    • pp.30-37
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    • 2005
  • This study aimed at offering basic data to develop a new use of sawdust and rice husk. Research investigated the variation of density, weight loss and dimensional decreasing rate by the percentage of resin impregnation and carbonization temperature of ceramics, which were formed by the percentage of resin impregnation of 40~80% and carbonization of $600{\sim}1200^{\circ}C$ with board impregnated with phenolic resin made from sawdust and rice husk. The results of this study were as follows:1) As the percentage of resin impregnation increased, the thickness shrinkage and weight loss were decreased; on the other hand, density and modulus of rupture increased. Meanwhile, the carbonization temperature at $1200^{\circ}C$ showed the highest values, as the density was $0.81g/cm^3$ and the bending strength was $77.9kgf/cm^2$ in the percentage of resin impregnation at 70%. 2) As the carbonization temperature grew higher the linear shrinkage, thickness shrinkage and weight loss increased while the density increased until the carbonization temperature of $1000^{\circ}C$; but then decreased slightly at $1200^{\circ}C$.

A Change in Surface Temperature of Ceramics Made from Board Mixed with Sawdust and Rice Husk - Effect of Resin Impregnation Rate and Carbonization Temperature - (톱밥과 왕겨 혼합보드로 제조된 세라믹의 표면 온도 변화 - 수지함침율 및 탄화온도의 영향 -)

  • Oh, Seung-Won;Park, Hee-Jun
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.1
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    • pp.43-48
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    • 2010
  • This study was aimed at offering basic data to develop a new use of sawdust and rice husk. The results of this study were as follows: In surface temperature of ceramics by resin impregnation rate, the velocity was great in the early time of heat transfer because the temperature precipitously increased to 10 minutes elapsed. Also, the surface temperature of ceramics manufactured in resin impregnation rate of 60~70% indicated the highest. Heat transfer was fast in terms of the changes in surface temperature of ceramics according to the carbonization temperature, as because the density of ceramics made on condition of the carbonization temperature of $1000^{\circ}C$and $1200^{\circ}C$ was high. Moreover, ceramics maintained heat for a long time because the descent velocity of surface temperature of ceramics was slower than that of heater.