• 한국연초학회지
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• 제26권2호
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• pp.135-140
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• 2004

To evaluate utilization of tobacco dust as a raw material of reconstituted tobacco, tobacco dust was applied to the paper-making reconstituted tobacco process and we examined the chemical and physical properties of the reconstituted tobacco and raw materials. The use of tobacco dust in the manufacture of reconstituted tobacco had no measurable adverse effects on the chemical properties of the reconstituted tobacco when added to the reconstituted tobacco formula at levels of $3\%,\;5\%,\;7\%\;and\;10\%$ instead of foreign bright stem. Filling power and fragibility index of the reconstituted tobacco was slightly decreased with increasing tobacco dust levels, but it was not significant change. However, when the level of $10\%$ tobacco dust was added to the reconstituted tobacco formula, the tensile index based basis weight was rapidly decreased.

• 한국연초학회지
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• 제26권1호
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• pp.57-63
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• 2004

A comparative analysis of characteristics of domestic and foreign reconstituted tobacco based on papermaking was conducted to evaluate the quality of reconstituted tobacco and to utilize as basic data for improvement of domestic reconstituted tobacco. In the formation, which is key factor to quality and physical properties of product, foreign reconstituted tobacco has better uniform formation than those of domestic one. These result was attributed to distribution of large floc size in the domestic one unevenly. In the fiber morphology, domestic reconstituted tobacco has larger average fiber length and width than those of foreign one. They indicated that fiber morphology of domestic one will exert structural properties of paper such as formation and permeability. Tensile strength of domestic one has lower than those of foreign one by basis weight. In the air permeability, domestic one was remarkably reduced because base web was over sized. It also will affect the combustibility of reconstituted tobacco. In summary, we conclude that the physical and structural properties of domestic reconstituted tobacco result in quality deviations compared with foreign reconstituted tobacco.

• 한국연초학회지
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• 제22권2호
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• pp.164-169
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• 2000

The reconstituted tobacco leaves(RTL) playa major part in the control of the low density and tar cigarette. Reconstituted tobacco manufactured by the papermaking process has much higher filling power than homogenized tobacco manufactured by slurry and rolling process. Fragile reconstituted tobaccos are liable to lead to small particles detrimental for filling power so they must be properly flexible. This work was conducted to determine the effect of CaCO$_3$ addition in paper-making process on the filling power and the flexibility of the reconstituted tobacco and to obtain the fundamental informations for improving the quality of domestic reconstituted tobacco. We analyzed the wood fiber species, the filler level, the fiber length, the fineness level and observed the surface of the RTL. From the obtained results, we could determine that foreign reconstituted tobacco was manufactured by blending softwood with hardwood and over 8% of calcium carbonate at the addition level. The domestic RTL has much higher fine fiber level by 23.2 % than that of foreign, so the refining treatment process and the condition must be reoptimized for the improvement of RTL quality.

• 한국연초학회지
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• 제15권1호
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• pp.98-105
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• 1993

The chemical components of tobacco stalk, stems of tobacco caltivations, were analyzed and reconstituted tobacco sheet were made from the stalk and tobacco hyproducts by rolled and paper reconstitute tobacco sheet making process. The results were summarized as follow 1. In the viewpoint of chemical components, nicotine, total nitrogen and ash content of stalk were lower than those of stems, but crude fiber was two times higher than stems. 2. Reconstituted tobacco sheet of tobacco stalk blended were improved fragility and specific gravity than those of control. 3. Smoke components delivery of cigarette made from reconstituted tobacco sheet of tobacco stalk blended were similar to control cigarette. 4. According to the result of ranking preference test for control and sample cigarette, were not recognized significant at 5 percent level. 5. According to the result of areas test for control and sample cigarette, were not recognized significant at 5 percent level. 6. Optimum stalk blend ratio of reconstituted tobacco sheet manufacturing was from about 20 to 40% to the rolled sheet, and was from about 5 to 10% to the paper making process tobacco sheet.

• 한국연초학회지
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• 제35권1호
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• pp.1-6
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• 2013

Near InfraRed Spectroscopy(NIRS) is a quick and accurate analytical method to measure multiple components in tobacco manufacturing process. This study was carried out to develop calibration equation of near infrared spectroscopy for the prediction of the amount of chemical components and hot water solubles(HWS) of reconstituted tobacco leaf. Calibration samples of reconstituted tobacco leaf were collected from every lot produced during one year. The calibration equation was formulated as modified partial least square regression method (MPLS) by analyzing laboratory actual values and mathematically pre-treated spectra. The accuracy of the acquired equation was confirmed with the standard error of prediction(SEP) of chemical components in reconstituted tobacco leaf samples, indicated as coefficient of determination($R^2$) and prediction error of sample unacquainted, followed by the verification of model equation of laboratory actual values and these predicted results. As a result of monitoring, the standard error of prediction(SEP) were 0.25 % for total sugar, 0.03 % for nicotine, 0.03 % for chlorine, 0.16 % for nitrate, and 0.38 % for hot water solubles. The coefficient of determination($R^2$) were 0.98 for total sugar, 0.97 for nicotine, 0.96 for chlorine, 0.98 for nitrate and 0.92 for hot water solubles. Therefore, the NIRS calibration equation can be applicable and reliable for determination of chemical components of reconstituted tobacco leaf, and NIRS analytical method could be used as a rapid and accurate quality control method.

• 한국연초학회지
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• 제24권2호
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• pp.113-120
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• 2002

This study was conducted to determine the smoke component changes by adding oriental, reconstituted, and expanded tobacco leaves. 7 different cigarette brands which were mixed with flue-cured, burley, oriental, reconstituted and expanded tobacco leaves were used for this study. 64 kinds of smoke components which were 6 of general components, 34 of semi-volatile and volatile components, 9 of acid components, and 15 of phenolic components were analyzed. All smoke components of mainstream smoke were changed by the different branding. As Tar, nicotine, ammonia, pH, all of acid compounds(except lacatic and glycolic acid) were decreased; HCN, levoglucosame, 4-vinyl phenol, 4-vinyl catechol, quinic acid-r-lactone, acetaldehyde, 2,3-butadiene, stylene were increased by adding oriental tobacco leaves. When the reconstituted tobaccos were added to 20%, the concentration of nicotine, all of acid compounds(except lactic. glycolic, palmitic acid) and all of phenol compounds were reduced; the concentration of ammonia, HNC, CO, aeconitrile, benzene, 2-butanone, moth-acrolene, butyronitrile, stylene, o-xylene were increased. As decreasing ammonia, pH, nicotine, all of acid compounds, all of phenol compounds, Isoprene, acetonitrile, 2-methyl-2-butene, 1,3-pentadiene, 2-nlethyl furane, ethylene cyclopentanone, ethyl bezene; increasing CO concentration were followed by adding expanded tobacco leaves.

• 한국연초학회지
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• 제27권2호
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• pp.195-200
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• 2005

The goal of refining is to treat fibers so they meet the requirements of the papermaking process. The refining process in papermaking has great influence on the quality of the final product by changing the fiber properties, such as fiber length, shape, fine contents and so on. In this study, the effect on the morphological change of fibers by the refining conditions were investigated using the fiber morphology analyzer. Fiber morphology analyzer used to determine which pulps are suitable for producing particular products. Furthermore it is widely used in paper mills to monitor paper quality. The morphological change of fibers according to refining conditions were evaluated out by measuring fiber, shive and fine. In the fiber morphology, the domestic reconstituted tobacco fiber has the bigger average fiber length value than that of the foreign reconstituted tobacco.

• 한국연초학회지
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• 제22권1호
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• pp.84-90
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• 2000

This study was conducted to determine the acid and phenol compounds in smoke total particulate matter(TPM) by the different tobacco variety, and grade of tobacco leaves. Sixteen kinds of tobacco leaves which were flue-curd, burley, orient, reconstituted tobacco, expanded stem, and expanded cut tobacco, were selected for this study. After collecting a TPM by using smoking machine, the concentration of TPM components was analyzed by GC. Acid components of TPM of mainstream smoke were different from the variety and grade. The order of the highest concentration of acid compounds in TPM was flue-cured > orient> burley> expanded cut tobacco> reconstituted tobacco> expanded stem. Though lactic acid and glycolic acid concentrations in flue-cured tobacco were twice higher than those in burley tobacco, the contents of 2-furoic acid and 3,4-dihydroxy butanoic acid in burley tobacco were higher than those in flue-cured tobacco. The content of phenolic compounds in the high grade and thick leaves was higher than that in other tobacco leaves. Phenol and catechol compounds in burley CD3W-2 revealed the least value in concentration among the samples tested. Pyrocatechol and hydroquinone concentrations in flue-cured tobacco were 2-3 times higher than those in burley and orient tobacco.

• 한국연초학회지
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• 제27권2호
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• pp.189-194
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• 2005

The morphological properties of various structure materials of domestic and foreign reconstituted tobacco products(RTP) were investigated by using the Bauer-McNett classifier and the image analyzer. The results of the fiber classification showed the fraction of the bigger size structure materials was larger in a domestic RTP than that in two foreign RTPs. In case of fine fraction, the domestic RTP had bigger fine fraction than two foreign RTPs. Images of each structure materials showed the scrap in the foreign RTPs kept the original shape which were rare in the domestic RTP fractions. Those results deduced that the raw materials in a foreign RTP process might be treated separately depending on the mechanical and morphological properties, which could reduce the amount of fine generation and increase the efficiency in raw material treatment.

• 한국연초학회지
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• 제26권2호
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• pp.126-134
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• 2004

Tobacco dust samples were collected for two times in primary and secondary process at 4 cigarette manufacturing factories(Shintanzin, Youngju, Wonju, Kwangju) and analyzed to evaluate usage as a raw material in production of reconstituted tobacco. The chemical constituents and HWS of tobacco dust were analyzed. Tobacco dust samples were partitioned by particle size using a series of screens ranging from 20 to 200 mesh. The amount of material retained in each fraction was quantified and sand content was also determined. Appreciable average amounts$(40-65\%)$ material at 4 locations were found to be larger than 60 mesh. Although the amount of material in each fraction increased to a maximum at 100 mesh and then decreased, the $\%$ sand continually increased with decreasing particle size. The chemical constituents and HWS content of tobacco dust have similar values in secondary process of 4 cigarette manufacturing factories but the those of primary process have different values according to the site of occurrence and manufacturing factories.